Ngawaphi amashishini iziko lomatshini elilungele kwaye yintoni imisebenzi yalo eqhelekileyo?

Uhlalutyo lweMisebenzi kunye naMashishini aSebenzayo amaZiko oMatshini
I. Intshayelelo
Amaziko omatshini, njengezixhobo eziphambili kwimveliso yanamhlanje, adume ngokuchaneka kwawo okuphezulu, ukusebenza kakuhle, kunye nokusebenza okuninzi. Badibanisa iinkqubo ezahlukeneyo zoomatshini kwaye bayakwazi ukugqiba umatshini weenkqubo ezininzi zamacandelo anzima kwi-clamping enye, ukunciphisa kakhulu ixesha lokuguqulwa kwezinto zokusebenza phakathi kwezixhobo zoomatshini ezahlukeneyo kunye neempazamo zokudibanisa, kunye nokuphucula ngokuphawulekayo ukuchaneka komatshini kunye nokusebenza kakuhle kwemveliso. Iindidi ezahlukeneyo zamaziko omatshini, njengamaziko omatshini amileyo, amaziko omatshini atyebileyo, amaziko omatshini anetafile ezininzi, kunye namaziko omatshini adibeneyo, ngalinye lineempawu ezikhethekileyo zesakhiwo kunye neengenelo ezisebenzayo, ezilungele ukwenziwa kweentlobo ezahlukeneyo zamacandelo kunye neemfuno zeemeko ezahlukeneyo zokuvelisa. Ukuqonda okunzulu kweempawu ezisebenzayo zala maziko omatshini kubaluleke kakhulu kukhetho olunengqiqo kunye nokusetyenziswa kwamaziko omatshini ukunyusa umgangatho wemveliso kunye nomgangatho wemveliso yoshishino lokuvelisa.
II. Amaziko Machining nkqo
(A) Iimpawu zoMsebenzi
  1. Multi-process Machining Ukukwazi
    I-spindle icwangciswe ngokuthe nkqo kwaye inokugqiba iinkqubo ezahlukeneyo zomatshini ezifana nokusila, ukudika, ukubhola, ukucofa, kunye nokusika intambo. Ubuncinci inonxibelelwano lwe-axis ezimbini-ezimbini, kwaye ngokubanzi inokufezekisa unxibelelwano lwe-axis ezintathu-ntathu. Ezinye iimodeli ezinomgangatho ophezulu zinokwenza ulawulo lwe-axis emihlanu kunye ne-axis emithandathu, enokuthi ihlangabezane neemfuno zokulungiswa kwemigangatho egobileyo kunye ne-contours. Umzekelo, kwimveliso yokungunda, ngexesha lenkqubo yokusila yomgodi wokungunda, ukubunjwa komphezulu ogobileyo okuphezulu kunokufezekiswa ngonxibelelwano lwe-multi-axis.
  2. Izinto eziluncedo ekuBambeni kunye nokulungisa iimpazamo
  • UkuBamba okuLungileyo: Izixhobo zokusebenza zinokucinezelwa ngokulula kwaye zibekwe, kwaye izixhobo eziqhelekileyo ezinje ngeepliers zomhlathi osicaba, iipleyiti zoxinzelelo, iintloko ezahlulayo, kunye neetafile ezijikelezayo zingasetyenziswa. Kwiindawo ezincinci ezinemilo eqhelekileyo okanye engaqhelekanga, iipliers ze-flat-jaw zingazilungisa ngokukhawuleza, ziququzelele ukusetyenzwa kwe-batch.
  • I-Intuitive Debugging: I-trajectory yentshukumo yesixhobo sokusika kulula ukuyiqwalasela. Ngexesha lokulungiswa kwenkqubo, abaqhubi banokubona intuitively indlela yokusebenza yesixhobo sokusika, esilungele ukuhlolwa kwexesha kunye nokulinganisa. Ukuba kukho naziphi na iingxaki ezifunyenweyo, umatshini unokunqunyanyiswa ngokukhawuleza ukuba uqhutywe okanye inkqubo inokuguqulwa. Ngokomzekelo, xa usenza i-contour yenxalenye entsha, iimpazamo zinokubonwa ngokukhawuleza ngokujonga ngokubonakalayo ukuba indlela yesixhobo sokusika iyahambelana nendlela yokusetwa kwangaphambili.
  1. Ukupholisa Okulungileyo kunye nokususwa kweChip
  • Ukupholisa okuSebenzayo: Iimeko zokupholisa zilula ukuseka, kwaye i-coolant inokufikelela ngokuthe ngqo kwisixhobo sokusika kunye ne-machining surface, ukunciphisa ngokufanelekileyo ukunxitywa kwesixhobo kunye nokushisa kwe-machining ye-workpiece, kunye nokuphucula umgangatho womphezulu womatshini. Xa usika izinto zetsimbi, ukunikezelwa okwaneleyo kokupholisa kunokunciphisa ukuguqulwa kwe-thermal yesixhobo sokusika kunye nokuqinisekisa ukuchaneka komatshini.
  • Ukususwa kweChip eSmooth: Iichips zilula ukuba zisuswe kwaye ziwe. Ngenxa yefuthe lomxhuzulane, iitshiphusi ziyawa ngokwendalo, zinqanda imeko apho iitshiphusi zikrwela umphezulu womatshini. Oku kulungelelaniso lwezixhobo zetsimbi ezithambileyo ezifana ne-aluminiyam kunye nobhedu, ukuthintela iintsalela ze-chip ukuba zichaphazele umphezulu.
(B) Amashishini asebenzayo
  1. Ukuchaneka koMshini woShishino woShishino: Njengokwenziwa kwamacandelo amancinci achanekileyo, kubandakanywa iinxalenye zokubukela, iindawo ezincinci zesakhiwo sezixhobo zombane, njl njl. Ubuchule bayo bokuchaneka obuphezulu kunye neempawu ezifanelekileyo zokugoba kunye nokulungiswa kweempazamo zinokuhlangabezana neemfuno ezintsonkothileyo zomatshini wala macandelo mancinci kwaye uqinisekise ukuchaneka komda kunye nomgangatho womphezulu.
  2. Ishishini lokuVelisa uMngundo: Ukwenziwa komatshini wemingxuma kunye neentsimbi zokubumba ezincinci, amaziko omatshini athe nkqo anokwenza imisebenzi efana nokusila kunye nokugrumba. Ngoncedo lomsebenzi wonxibelelaniso we-multi-axis, ukucwangciswa kwemigangatho egobileyo yokungunda kunokuphunyezwa, kuphuculwe ukuchaneka kokwenziwa kwemveliso kunye nokusebenza kakuhle kwemveliso yokubumba kunye nokunciphisa iindleko zokwenziwa kokubumba.
  3. Imfundo kunye neNzululwazi yoPhando lweNzululwazi: Kwiilabhoratri zobunjineli boomatshini abakhulu kwiikholeji nakwiiyunivesithi okanye kumaziko ophando lwezenzululwazi, amaziko omatshini athe nkqo ahlala esetyenziselwa ukufundisa imiboniso kunye nenxalenye yovavanyo lobuchwephesha kwiiprojekthi zophando lwezenzululwazi ngenxa yokusebenza kwazo okucacileyo kunye nolwakhiwo olulula, ukunceda abafundi kunye nabaphandi besayensi ukuba baziqhelanise nokusebenza kunye neenkqubo zomatshini womatshini.
III. Amaziko Machining Horizontal
(A) Iimpawu zoMsebenzi
  1. I-Multi-axis Machining kunye nokuchaneka okuphezulu
    I-spindle ibekwe ngokuthe tye, kwaye ngokubanzi ineentsimbi ezintathu ukuya kwezintlanu ezilungelelanisiweyo, zihlala zixhotyiswe nge-axis ejikelezayo okanye itafile ejikelezayo, enokufikelela kumatshini wobuso obuninzi. Ngokomzekelo, xa umatshini wokwenza iinxalenye zebhokisi, ngokusebenzisa itafile ejikelezayo, i-milling, i-boring, i-drilling, i-tapping, njl njl. Ukuchaneka kokubeka kwayo kunokufikelela kwi-10μm - 20μm, isantya se-spindle singaphakathi kwe-10 - 10000r / min, kwaye isisombululo esincinci ngokuqhelekileyo si-1μm, esinokuhlangabezana neemfuno zomatshini weendawo ezichanekileyo.
  2. IMagazini yeSixhobo esikhulu seSixhobo
    Umthamo wemagazini yesixhobo ngokuqhelekileyo mkhulu, kwaye abanye banokugcina amakhulu ezixhobo zokusika. Oku kuvumela ukucwangciswa kwamacandelo anzima ngaphandle kokutshintsha rhoqo isixhobo, ukunciphisa ixesha lokuncedisa umatshini kunye nokuphucula ukusebenza kakuhle kwemveliso. Ngokomzekelo, kwi-machining yamacandelo e-aerospace, iintlobo ezahlukeneyo kunye neenkcukacha zezixhobo zokusika zingafuneka, kwaye iphephancwadi elikhulu lesixhobo somthamo linokuqinisekisa ukuqhubeka kwenkqubo yomatshini.
  3. Izinto eziluncedo kwiBatch Machining
    Kwiindawo zohlobo lwebhokisi eziveliswe kwiibhetshi, nje ukuba zinyanzeliswa kanye kwitafile ejikelezayo, ubuso obuninzi bunomatshini, kunye neemeko apho iimfuno zokunyamezela kwesigxina ezifana nokuhambelana phakathi kweenkqubo zomngxuma, i-perpendicularity phakathi kwemingxuma kunye nobuso bokuphela buphezulu kakhulu, kulula ukuqinisekisa ukuchaneka kwe-machining. Ngenxa yokulungiswa kwenkqubo entsonkothileyo, kokukhona inani lamalungu angoomatshini lincinci, lincinci ixesha eliphakathi kwisixhobo somatshini, ngoko ke ilungele ukwenziwa kwebhetshi. Umzekelo, kwimveliso yeebhlokhi zenjini yemoto, ukusetyenziswa kwamaziko omatshini atyebileyo kunokuphucula kakhulu ukusebenza kakuhle kwemveliso ngelixa uqinisekisa umgangatho.
(B) Amashishini asebenzayo
  1. Ishishini lokuVelisa iimoto: Ukwenziwa kwezixhobo zodidi lwebhokisi ezifana neebhloko ze-injini kunye neentloko ze-cylinder sisenzo esiqhelekileyo samaziko omatshini axwesileyo. La malungu anezakhiwo ezintsonkothileyo, ezineenkqubo ezininzi zemingxuma kunye neenqwelomoya ekufuneka zenziwe ngoomatshini, kunye neemfuno eziphezulu kakhulu zokuchaneka kwendawo. Ikhono lokusebenzisa ubuso obuninzi kunye neempawu ezichanekileyo eziphezulu zamaziko omatshini anqamlekileyo angakwazi ukuhlangabezana neemfuno zokuvelisa kunye nokuqinisekisa ukusebenza kunye nokuthembeka kweenjini zemoto.
  2. Umzi-mveliso we-aerospace: Amacandelo afana ne-injini ye-injini kunye nezixhobo zokumisa ii-injini ze-aerospace zineemilo ezintsonkothileyo kunye neemfuno ezingqongqo zomgangatho wokususwa kwezinto, ukuchaneka komatshini, kunye nomgangatho womphezulu. Iphephancwadi elikhulu lesixhobo somthamo kunye nekhono eliphezulu lokuchaneka komatshini wamaziko omatshini anqamlekileyo angahlangabezana nemingeni yomatshini wezinto ezahlukeneyo (ezifana ne-titanium alloy, i-aluminium alloy, njl.), ukuqinisekisa ukuba umgangatho kunye nokusebenza kwamacandelo e-aerospace ahlangabezana nemigangatho ephezulu.
  3. Ishishini lokuVelisa oomatshini abaNzima: Njengokwenza izixhobo ezinkulu zohlobo lwebhokisi njengebhokisi yokunciphisa kunye neebhedi zesixhobo somatshini. Ezi nxalenye zikhulu ngomthamo kwaye zinzima ngobunzima. Uyilo oluthe tyaba olujikelezileyo kunye nekhono elinamandla lokusika lamaziko omatshini anqamlezileyo anokuzinza ngomatshini, uqinisekisa ukuchaneka komda kunye nomgangatho womphezulu wamalungu, ukuhlangabezana nendibano kunye nokusetyenziswa kweemfuno zoomatshini abanzima.
IV. Multi-table Machining Centres
(A) Iimpawu zoMsebenzi
  1. Multi-itheyibhile Online Clamping kunye Machining
    Ineetafile zokusebenzela ezingaphezulu kwezibini ezithathelwa indawo, kwaye ukutshintshiselana kweetafile zokusebenza kufezekiswa ngeengoma zothutho. Ngexesha lenkqubo yomatshini, i-clamping ye-intanethi inokuqondwa, oko kukuthi, umatshini kunye nokulayishwa kunye nokukhulula i-workpieces yenziwa ngaxeshanye. Ngokomzekelo, xa usenza ibhetshi yamacandelo afanayo okanye ahlukeneyo, xa i-workpiece kwi-worktable enye isenziwa ngoomatshini, ezinye ii-worktables zingenza ukulayisha kunye nokukhupha i-workpieces kunye nomsebenzi wokulungiselela, ukuphucula kakhulu izinga lokusetyenziswa kwesixhobo somatshini kunye nokusebenza kakuhle kwemveliso.
  2. Inkqubo yoLawulo oluPhezulu kunye neMagazine yeSixhobo esikhulu soMmandla
    Yamkela inkqubo ye-CNC ephuculweyo enesantya sekhompyuter ekhawulezayo kunye nomthamo omkhulu wememori, enokusingatha imisebenzi entsonkothileyo yomatshini kunye nengqiqo yolawulo lwetafile ezininzi. Kwangaxeshanye, imagazini isixhobo inomthamo omkhulu ukuhlangabezana neemfuno ezahlukeneyo isixhobo xa machining workpieces ezahlukeneyo. Ulwakhiwo lwayo luyinkimbinkimbi, kwaye isixhobo somatshini sithatha indawo enkulu ukulungiselela iitafile ezininzi zokusebenza kunye neendlela ezinxulumene nokudluliselwa.
(B) Amashishini asebenzayo
  1. Ishishini loMbane kunye nezixhobo zoMbane: Kwimveliso yeebhetshi zamaqokobhe kunye neenxalenye zesakhiwo semveliso encinci ye-elektroniki, amaziko omatshini anetafile ezininzi anokutshintsha ngokukhawuleza imisebenzi yomatshini eyahlukeneyo ukuze ahlangabezane neemfuno zokwenza iimodeli ezahlukeneyo zeemveliso. Ngokomzekelo, ekusetyenzisweni kweegobolondo zeefowuni eziphathwayo, ii-radiators zekhompyutheni kunye nezinye izinto, ngomsebenzi olungelelanisiweyo we-multi-table, ukusebenza kakuhle kwemveliso kuphuculwe ukuhlangabezana nemfuno yemarike yokuhlaziywa ngokukhawuleza kweemveliso ze-elektroniki.
  2. Ishishini leSixhobo sezoNyango: Amalungu ezixhobo zonyango ahlala eneendidi ezininzi ezahlukeneyo kunye neemfuno ezichanekileyo. Amaziko omatshini aneetafile ezininzi anomatshini weentlobo ezahlukeneyo zamalungu esixhobo sonyango kwisixhobo esinye, njengezibambo kunye neendawo ezidityanisiweyo zezixhobo zotyando. Ngokucinezela i-intanethi kunye nenkqubo yolawulo oluphezulu, ukuchaneka komatshini kunye nokuhambelana kwamacandelo kuqinisekiswa, ukuphucula umgangatho wemveliso kunye nokusebenza kakuhle kwezixhobo zonyango.
  3. Customized Machinery Industry Industry: Kuba imveliso encinane-batch ezinye iimveliso ezilungiselelweyo, amaziko machining multi-itafile unako bhetyebhetye ukuphendula. Umzekelo, kumalungu alungiselelwe ngoomatshini ngokweemfuno zomthengi ezikhethekileyo, iodolo nganye isenokungabi nenani elikhulu kodwa iyahlukahlukana. Amaziko omatshini etafile amaninzi angakwazi ukulungelelanisa ngokukhawuleza inkqubo yomatshini kunye nendlela yokudibanisa, ukunciphisa iindleko zemveliso kunye nokunciphisa umjikelezo wemveliso ngelixa uqinisekisa umgangatho.
V. Compound Machining Centres
(A) Iimpawu zoMsebenzi
  1. Multi-face Machining kunye High Precision Guarantee
    Emva kokubamba okukodwa kwendawo yokusebenza, ubuso obuninzi bunokwenziwa ngoomatshini. Iziko lomatshini eliqhelekileyo elinobuso obuhlanu linokugqiba ukucwangciswa kobuso obuhlanu ngaphandle kobuso obunyukayo obusezantsi emva kokubamba okukodwa, okunemisebenzi yawo omabini amaziko omatshini athe nkqo nathe tye. Ngexesha lenkqubo yomatshini, ukunyamezela kwendawo yokusebenza kunokuqinisekiswa ngokufanelekileyo, ukuphepha ukuqokelelwa kwempazamo okubangelwa yi-clampings ezininzi. Umzekelo, xa usenza amanye amacandelo e-aerospace aneemilo ezintsonkothileyo kunye nobuso bomatshini obuninzi, iziko lomatshini elihlanganisiweyo linokugqiba iinkqubo ezininzi zokusila ezifana nokusila, ukukruqula, ukugrumba kubuso obuninzi kwi-clamping enye, iqinisekisa ukuchaneka kwendawo phakathi kobuso ngamnye.
  2. Ukufezekiswa kweMisebenzi emininzi ngeSpindle okanye ukujikeleziswa kweTafile
    Enye ifom kukuba i-spindle ijikeleza kwi-engile ehambelanayo ukuze ibe liziko lomatshini elithe nkqo okanye elithe tye; enye kukuba itafile ijikeleza kunye nesixhobo sokusebenza ngelixa i-spindle ayitshintshi indlela yayo ukuze ifezekise ukucwangciswa kobuso obuhlanu. Olu yilo lwemisebenzi emininzi luvumela ukuba i-compound machining 中心 ilungelelanise i-workpieces enemilo eyahlukeneyo kunye neemfuno zomatshini, kodwa ikhokelela kwisakhiwo esinzima kunye neendleko eziphezulu.
(B) Amashishini asebenzayo
  1. Umzi-mveliso wokuVelisa umngundo okumgangatho ophezulu: Kwimibumbo yepaneli yemoto enkulu, entsonkothileyo okanye iinaliti ezichanekileyo, iziko lomatshini lomatshini linokugqibezela ukuchaneka okuphezulu kobuso bobumba kwindawo enye, kubandakanya ukwenziwa kwemingxuma, ii-cores kunye neempawu ezahlukeneyo emacaleni, ukuphucula ukuchaneka kwemveliso kunye nomgangatho opheleleyo wokubumba, kunye nomgangatho omfutshane wokubumba, kunye nomsebenzi omfutshane wokubumba. umjikelo.
  2. I-Aerospace Precision Manufacturing Field: Amalungu aphambili anje ngencakuba kunye nezibophelelo zeenjini ze-aerospace zinemilo entsonkothileyo kunye neemfuno eziphezulu kakhulu zokuchaneka kunye nomgangatho womphezulu. I-multi-face machining kunye ne-high-precision-precision garanti ye-compound machining center inokukhawulelana neemfuno ze-machining zala macandelo, ukuqinisekisa ukusebenza kwabo kunye nokuthembeka phantsi kweemeko zokusebenza ezigqithisileyo ezifana nokushisa okuphezulu kunye noxinzelelo oluphezulu.
  3. Ishishini lokuvelisa izixhobo ezikumgangatho ophezulu: Ukulungiselela izixhobo eziphambili zezixhobo zomatshini ze-CNC ezichanekileyo, ezinje ngomatshini webhedi yesixhobo somatshini kunye neekholamu, iziko lomatshini lomatshini linokugqibezela ukucwangciswa kobuso obuninzi bala macandelo, ukuqinisekisa i-perpendicularity, i-parallel 度 kunye nezinye izixhobo zomatshini wokucoca kunye nokuphucula ukuchaneka komatshini kunye nokuphuculwa kokuchaneka komatshini we-CNC kunye nokuchaneka kobuso bonke. inkqubela yetekhnoloji yoshishino lokuvelisa izixhobo eziphezulu.
VI. Ukuqukumbela
Amaziko omatshini omileyo adlala indima ebalulekileyo kumashishini afana namacandelo amancinci achanekileyo kunye nokuveliswa kwesikhunta kunye neenzuzo zabo zokubethelwa ngokufanelekileyo kunye nokulungiswa kwe-intuitive; amaziko omatshini othe tyaba asetyenziswa ngokubanzi kumasimi anje ngemoto kunye ne-aerospace kunye noncedo lwawo lwe-multi-axis machining, imagazini yesixhobo esikhulu somthamo kunye ne-batch machining; amaziko omatshini aneetafile ezininzi alungele ibhetshi okanye imveliso eyenziwe ngokwezifiso kumashishini afana ne-electronics kunye nezixhobo zombane, izixhobo zonyango ezine-clamping ye-intanethi kunye ne-multi-task handling capabilities; amaziko omatshini odibeneyo athatha indawo ebalulekileyo kwiindawo zokuvelisa eziphezulu ezifana ne-molds high-end, ukuveliswa kwe-aerospace ngokuchanekileyo kunye ne-multi-face machining kunye neempawu zokuqinisekisa ezichanekileyo. Kwimveliso yanamhlanje, ngokweemfuno ezahlukeneyo zomatshini kunye neemeko zemveliso, ukhetho olunengqiqo kunye nokusetyenziswa kweentlobo ezahlukeneyo zamaziko omatshini angakwazi ukusebenzisa ngokupheleleyo iingenelo zabo zokusebenza, ukuphucula ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso, kunye nokukhuthaza uphuhliso loshishino lwemveliso ngokubhekiselele kubukrelekrele, ukuchaneka okuphezulu kunye nokusebenza kakuhle. Ngeli xesha, ngenkqubela phambili eqhubekayo yenzululwazi nobuchwepheshe, imisebenzi yamaziko omatshini iza kuqhubeka iphuculwa kwaye yandiswe, ibonelela ngenkxaso yobugcisa enamandla ngakumbi ekusungulweni nasekuphuculeni ishishini lemveliso.