Iingcebiso malunga nokucubungula, ukugcinwa kunye neengxaki eziqhelekileyo zezixhobo zomatshini we-CNC.

"IsiKhokelo soLondolozo kunye neNgxaki yokuPhathwa kweNgxaki yeCNC yoLungiso lweSixhobo soMshini"

I. Intshayelelo
Njengesixhobo esiphambili kwimveliso yanamhlanje, izixhobo zoomatshini be-CNC zidlala indima ebalulekileyo ekuphuculeni ukusebenza kakuhle kwemveliso kunye nokuqinisekisa ukuchaneka kokusebenza. Nangona kunjalo, nasiphi na isixhobo asikwazi ukwenza ngaphandle kokugcinwa ngononophelo ngexesha lokusetyenziswa, ngakumbi kumatshini wokucutshungulwa kwesixhobo se-CNC. Kuphela ngokwenza umsebenzi omhle ekugcinweni sinokuqinisekisa ukusebenza okuqhelekileyo kwezixhobo zomatshini we-CNC, ukwandisa ubomi babo benkonzo kunye nokuphucula ukusebenza kakuhle kwemveliso. Eli nqaku liza kwazisa ngokweenkcukacha iindlela zokulondoloza kunye nemilinganiselo yokuphatha ingxaki eqhelekileyo yokulungiswa kwesixhobo somatshini we-CNC ukubonelela ngereferensi kubasebenzisi.

 

II. Ukubaluleka kokuLondolozwa kweCNC Machine Tool Processing
Izixhobo zoomatshini be-CNC zichanekile eziphezulu kunye nezixhobo eziphezulu zokusebenza kunye nezakhiwo ezinzima kunye nomxholo ophezulu wobugcisa. Ngexesha lokusetyenziswa, ngenxa yempembelelo yezinto ezahlukeneyo ezifana nomthwalo wokulungisa, iimeko zokusingqongileyo, kunye namanqanaba ezakhono zomsebenzisi, ukusebenza kwezixhobo zoomatshini be-CNC kuya kuncipha ngokuthe ngcembe kunye nokungasebenzi kakuhle. Ngoko ke, ukugcinwa rhoqo kwezixhobo zomatshini we-CNC kunokufumanisa ngexesha elifanelekileyo kunye nokusombulula iingxaki ezinokubakho, ukuqinisekisa ukusebenza okuqhelekileyo kwezixhobo, ukuphucula ukucutshungulwa ngokuchanekileyo kunye nokusebenza kakuhle kwemveliso, ukunciphisa iindleko zokugcina, kunye nokwandisa ubomi benkonzo yezixhobo.

 

III. Iindlela zoLondolozo lweCNC Machine Tool Processing
Ukuhlolwa kwemihla ngemihla
Ukuhlolwa kwemihla ngemihla kuqhutyelwa ngokukodwa ngokusebenza ngokuqhelekileyo kwenkqubo nganye yesixhobo somatshini esizenzekelayo se-CNC. Izinto eziphambili zokugcina kunye nokuhlola ziquka:
(1) Inkqubo ye-hydraulic: Jonga ukuba inqanaba le-oyile yokwenziwa koxinzelelo loxinzelelo olumanzi liqhelekile, ingaba kukho ukuvuza kumbhobho osebenza ngoxinzelelo lwehydraulic, kwaye ingaba uxinzelelo olusebenzayo lwempompo yokwenziwa koxinzelelo loxinzelelo olukhulu luzinzile.
(2) Inkqubo yokuthambisa i-spindle: Jonga ukuba inqanaba le-oyile yokusonta liqhelekile na, ukuba umbhobho wokuthambisa awuphazamiseki na, nokuba impompo yokuthambisa isebenza ngesiqhelo kusini na.
(3) Inkqubo yokuthambisa kaloliwe ekhokelayo: Jonga ukuba umzila kaloliwe wokuthambisa usemgangathweni we-oyile yesiqhelo, ingaba umbhobho wokuthambisa awuphazamiseki na, nokuba impompo yokuthambisa isebenza ngokwesiqhelo kusini na.
(4) Isixokelelwano sokupholisa: Jonga ukuba inqanaba lokupholisa liqhelekile, ukuba umbhobho wokupholisa awuvaleki na, ukuba impompo yokupholisa isebenza ngesiqhelo kusini na, kwanokuba ifeni yokupholisa isebenza kakuhle kusini na.
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Uhlolo lweveki
Izinto zokuhlola ngeveki ziquka iinxalenye zesixhobo somatshini we-CNC ngokuzenzekelayo, inkqubo yokuthambisa i-spindle, njl. Kwakhona, iifayili zentsimbi kwiindawo zesixhobo somatshini we-CNC kufuneka zisuswe kwaye i-debris kufuneka icocwe. Imixholo ethile yile ilandelayo:
(1) Khangela ukuba kukho ukukhululeka, ukunxiba okanye umonakalo kwiindawo ezahlukeneyo zesixhobo somatshini we-CNC. Ukuba kukho ingxaki, qinisa, uyibuyisele okanye uyilungise kwangethuba.
(2) Khangela ukuba isihluzo senkqubo yokuthambisa i-spindle sivaliwe. Ukuba ivaliwe, coca okanye uyibuyisele kwangethuba.
(3) Susa iifayili zentsimbi kunye ne-debris kwiindawo zesixhobo somatshini we-CNC ukugcina izixhobo zicocekile.
(4) Khangela ukuba ngaba iindawo zokusebenza ezifana nesikrini sokubonisa, ikhibhodi kunye nemouse yenkqubo ye-CNC ziqhelekileyo. Ukuba kukho ingxaki, yilungise okanye uyibuyisele kwangethuba.
Ukuhlolwa kwenyanga
Ikakhulu kukuhlola umbane kunye nesomisi somoya. Kwiimeko eziqhelekileyo, i-voltage elinganisiweyo yokunikezelwa kwamandla yi-180V - 220V kunye ne-frequency yi-50Hz. Ukuba kukho into engaqhelekanga, yilinganise kwaye uyilungise. Isomisi somoya kufuneka sichithwe kanye ngenyanga kwaye sicocwe kwaye sihlanganiswe. Imixholo ethile yile ilandelayo:
(1) Jonga ukuba ingaba amandla ombane kunye namaxesha ombane aqhelekileyo. Ukuba kukho into engaqhelekanga, yilungise kwangexesha.
(2) Khangela ukuba isisomisi-moya sisebenza ngokuqhelekileyo kusini na. Ukuba kukho into engaqhelekanga, yilungise okanye uyibuyisele kwangethuba.
(3) Coca isihluzo sesomisi somoya ukuqinisekisa ukoma komoya.
(4) Khangela ukuba ibhetri yenkqubo ye-CNC iqhelekile. Ukuba kukho ukungaqhelekanga, yibuyisele ngexesha.
Ukuhlolwa kwekota
Emva kweenyanga ezintathu, ukuhlolwa kunye nokugcinwa kwezixhobo zoomatshini be-CNC kufuneka kugxininise kwiinkalo ezintathu: ibhedi ye-CNC izixhobo zomatshini ezizenzekelayo, inkqubo ye-hydraulic kunye ne-spindle lubrication system, kubandakanywa nokuchaneka kwezixhobo zomshini we-CNC kunye nenkqubo ye-hydraulic kunye ne-lubrication system. Imixholo ethile yile ilandelayo:
(1) Khangela ukuba ukuchaneka kwebhedi ye-CNC izixhobo zomatshini ezizenzekelayo ziyahlangabezana neemfuno. Ukuba kukho ukutenxa, yilungise ngexesha.
(2) Khangela ukuba uxinzelelo olusebenzayo kunye nokuhamba kwenkqubo ye-hydraulic iyinto eqhelekileyo, kwaye ingaba kukho ukuvuza, ukuguga okanye ukonakala kwezinto zamanzi. Ukuba kukho ingxaki, yilungise okanye uyibuyisele kwangethuba.
(3) Jonga ukuba ingaba inkqubo yokuthambisa i-spindle isebenza ngesiqhelo kwaye umgangatho we-oyile yokuthambisa uyahlangabezana na neemfuno. Ukuba kukho ingxaki, yitshintshe okanye uyifake ngexesha.
(4) Khangela ukuba iiparamitha zenkqubo ye-CNC zichanekile. Ukuba kukho into engaqhelekanga, yilungise kwangexesha.
Ukuhlolwa kwesiqingatha sonyaka
Emva kwesiqingatha sonyaka, inkqubo ye-hydraulic, i-spindle lubrication system kunye ne-X-axis yezixhobo zomatshini we-CNC kufuneka ihlolwe. Ukuba kukho ingxaki, ioli entsha kufuneka itshintshwe kwaye emva koko umsebenzi wokucoca kufuneka uqhutywe. Imixholo ethile yile ilandelayo:
(1) Faka endaweni ye-oyile yokuthambisa ye-hydraulic system kunye ne-spindle lubrication system, kwaye ucoce itanki yeoli kunye nesihluzo.
(2) Khangela ukuba indlela yothumelo lwe-X-axis iqhelekile, kwaye ingaba kukho ukuguga okanye umonakalo kwi-screw yokukhokela kunye nesikhokelo sikaloliwe. Ukuba kukho ingxaki, yilungise okanye uyibuyisele kwangethuba.
(3) Khangela ukuba i-hardware kunye ne-software yenkqubo ye-CNC iqhelekile. Ukuba kukho ingxaki, yilungise okanye uyiphucule kwangethuba.

 

IV. Iingxaki eziqhelekileyo kunye neendlela zokuphatha zeCNC Machine Tool Processing
Uxinzelelo olungaqhelekanga
Ikakhulu ibonakaliswa njengoxinzelelo oluphezulu okanye oluphantsi kakhulu. Iindlela zokuphatha zezi zilandelayo:
(1) Seta ngokoxinzelelo oluchaziweyo: Khangela ukuba ixabiso lokumisela uxinzelelo lichanekile. Ukuba kuyimfuneko, lungisa ixabiso lokumisela uxinzelelo.
(2) Ukuqhawula kunye nokucoca: Ukuba uxinzelelo olungaqhelekanga lubangelwa ukuvala okanye umonakalo wamacandelo e-hydraulic, i-hydraulic components kufuneka idibaniswe ukuze ihlambuluke okanye ifakwe endaweni.
(3) Faka indawo kunye nomlinganiselo oqhelekileyo woxinzelelo: Ukuba i-gauge ye-pressure gauge yonakalisiwe okanye ayichanekanga, iya kukhokelela ekuboniseni uxinzelelo olungaqhelekanga. Ngeli xesha, igeyiji yoxinzelelo oluqhelekileyo kufuneka itshintshwe.
(4) Khangela ngokulandelelana ngokwenkqubo nganye: Uxinzelelo olungaqhelekanga lunokubangelwa yingxaki kwi-hydraulic system, inkqubo ye-pneumatic okanye ezinye iinkqubo. Ngoko ke, kuyimfuneko ukujonga ngokulandelelana ngokwenkqubo nganye ukufumana ingxaki kwaye ujongane nayo.
Impompo yeoyile ayitshizi ngeoyile
Kukho izizathu ezininzi zokuba ipompo yeoli ingatshizi ioli. Iindlela zokuphatha zezi zilandelayo:
(1) Inqanaba lolwelo elisezantsi kwitanki yamafutha: Jonga ukuba umgangatho wolwelo kwitanki yamafutha uqhelekile. Ukuba inqanaba lolwelo liphantsi kakhulu, yongeza inani elifanelekileyo leoli.
(2) Ukubuyisela umva ukujikeleziswa kwempompo yeoli: Jonga ukuba indlela yokujikeleza yempompo yeoli ichanekile. Ukuba iguqulwe, lungisa i-wiring yepompo yeoli.
(3) Isantya esiphantsi kakhulu: Jonga ukuba isantya sempompo yeoli siqhelekile. Ukuba isantya siphantsi kakhulu, khangela ukuba i-motor isebenza ngokuqhelekileyo okanye ulungelelanise umlinganiselo wokuhanjiswa kwempompo yeoli.
(4) I-oil viscosity ephezulu kakhulu: Khangela ukuba i-viscosity yeoli iyahlangabezana neemfuno. Ukuba i-viscosity iphezulu kakhulu, buyisela ioli nge-viscosity efanelekileyo.
(5) Ukushisa kweoli ephantsi: Ukuba ukushisa kweoli kuphantsi kakhulu, kuya kubangela ukwanda kwe-oil viscosity kunye nokuchaphazela umsebenzi wepompo yeoli. Ngeli xesha, ingxaki ingasombululwa ngokufudumeza ioli okanye ukulinda ukuba ukushisa kweoli kunyuke.
(6) Ukuvaleka kwesihluzi: Jonga ukuba isihluzo sivaliwe na. Ukuba ivaliwe, coca okanye buyisela isihluzo.
(7) Umthamo ogqithileyo wombhobho wokufunxa: Jonga ukuba umthamo wombhobho wokufunxa mkhulu kakhulu kusini na. Ukuba inkulu kakhulu, iya kubangela ubunzima ekufunxeni kwe-oyile yempompo yeoli. Ngeli xesha, umthamo wemibhobho yokufunxa ingancitshiswa okanye umthamo wokufunxa i-oyile wempompo yeoli unokunyuswa.
(8) Ukuphefumla komoya kwindawo yokungena yeoli: Jonga ukuba kukho ukuphefumla umoya kwindawo yokungena yeoli. Ukuba kukho, umoya kufuneka upheliswe. Ingxaki ingasonjululwa ngokujonga ukuba isitywina sichanekile kwaye siqinise i-oyile yokungena.
(9) Kukho iindawo ezonakalisiweyo kwi-shaft kunye ne-rotor: Khangela ukuba kukho iindawo ezonakalisiweyo kwi-shaft kunye ne-rotor yempompo yeoli. Ukuba kukho, ipompo yeoli kufuneka itshintshwe.

 

V. Isishwankathelo
Ukugcinwa kunye nokuphathwa kweengxaki eziqhelekileyo zokulungiswa kwesixhobo somatshini we-CNC ngundoqo ekuqinisekiseni ukusebenza okuqhelekileyo kwezixhobo. Ngokugcinwa rhoqo, iingxaki ezinokuthi zifunyanwe kwaye zisonjululwe ngexesha, ubomi benkonzo yezixhobo bunokwandiswa, kunye nokusebenza kakuhle kwemveliso kunokuphuculwa. Xa ujongana neengxaki eziqhelekileyo, kuyimfuneko ukuhlalutya ngokwemeko ethile, ukufumana ingcambu yengxaki kwaye uthathe amanyathelo okuphatha ahambelanayo. Ngelo xesha, abaqhubi nabo kufuneka babe nenqanaba elithile lobuchule kunye nolwazi lokulondoloza, kwaye basebenze ngokungqongqo ngokuhambelana neenkqubo zokusebenza zokuqinisekisa ukusebenza okuqhelekileyo kwezixhobo zomshini we-CNC.