Imagazini ye-Disc-Type Tool Magazining ye-CNC Machining Centres: Ulwakhiwo, usetyenziso, kunye neendlela zokuTshintsha izixhobo
I. Intshayelelo
Kwintsimi yamaziko omatshini e-CNC, iphephancwadi lesixhobo licandelo elibalulekileyo elichaphazela ngokuthe ngqo ukusebenza kakuhle komatshini kunye nenqanaba lokuzenzekelayo. Phakathi kwabo, imagazini yesixhobo sohlobo lwe-disc isetyenziswa ngokubanzi ngenxa yeenzuzo zayo ezizodwa. Ukuqonda amacandelo, iimeko zesicelo, kunye neendlela zokutshintsha izixhobo zemagazini yesixhobo sohlobo lwe-disc kubaluleke kakhulu ekuqondeni ngokunzulu imigaqo yokusebenza yamaziko omatshini e-CNC kunye nokuphuculwa komgangatho womatshini.
Kwintsimi yamaziko omatshini e-CNC, iphephancwadi lesixhobo licandelo elibalulekileyo elichaphazela ngokuthe ngqo ukusebenza kakuhle komatshini kunye nenqanaba lokuzenzekelayo. Phakathi kwabo, imagazini yesixhobo sohlobo lwe-disc isetyenziswa ngokubanzi ngenxa yeenzuzo zayo ezizodwa. Ukuqonda amacandelo, iimeko zesicelo, kunye neendlela zokutshintsha izixhobo zemagazini yesixhobo sohlobo lwe-disc kubaluleke kakhulu ekuqondeni ngokunzulu imigaqo yokusebenza yamaziko omatshini e-CNC kunye nokuphuculwa komgangatho womatshini.
II. Isishwankathelo seentlobo zeeMagazini zeSixhobo kuMaziko oMatshini we-CNC
Iimagazini zesixhobo kumaziko omatshini e-CNC zinokuhlelwa ngokweentlobo ezahlukeneyo ngokwemilo yazo. Imagazini yesixhobo sohlobo lwediski yenye yezona ntlobo zixhaphakileyo nezisetyenziswa ngokubanzi. Imagazini yesixhobo sohlobo lwediski ikwabizwa ngokuba yimagazini yesixhobo sohlobo lwengalo yesixhobo okanye imagazini yesixhobo sokukhohlisa. Ngaphandle kwemagazini yesixhobo sohlobo lwediski, ezinye iintlobo zeemagazini zesixhobo ziyahluka ngobume kunye nemigaqo yokusebenza. Ngokomzekelo, imagazini yesixhobo sohlobo lwesambrela nayo iluhlobo oluqhelekileyo, kodwa kukho umahluko kwisantya sokutshintsha isixhobo kunye neminye imiba xa kuthelekiswa nomagazini wesixhobo sohlobo lwediski.
Iimagazini zesixhobo kumaziko omatshini e-CNC zinokuhlelwa ngokweentlobo ezahlukeneyo ngokwemilo yazo. Imagazini yesixhobo sohlobo lwediski yenye yezona ntlobo zixhaphakileyo nezisetyenziswa ngokubanzi. Imagazini yesixhobo sohlobo lwediski ikwabizwa ngokuba yimagazini yesixhobo sohlobo lwengalo yesixhobo okanye imagazini yesixhobo sokukhohlisa. Ngaphandle kwemagazini yesixhobo sohlobo lwediski, ezinye iintlobo zeemagazini zesixhobo ziyahluka ngobume kunye nemigaqo yokusebenza. Ngokomzekelo, imagazini yesixhobo sohlobo lwesambrela nayo iluhlobo oluqhelekileyo, kodwa kukho umahluko kwisantya sokutshintsha isixhobo kunye neminye imiba xa kuthelekiswa nomagazini wesixhobo sohlobo lwediski.
III. Amacandelo eDisc-Type Tool Magazine
(A) Amacandelo eDiskhi yesixhobo
Izixhobo zediski zesixhobo ziyinxalenye engundoqo yemagazini yesixhobo sohlobo lwediski kwaye zisetyenziselwa ukugcina izixhobo zokusika. Kukho iindawo zokubeka isixhobo ezithile kwidiski yesixhobo. Uyilo lwala ma-slots lunokuqinisekisa ukuba izixhobo zokusika zibekwe ngokuzinzileyo kwi-disk yesixhobo, kwaye ubukhulu kunye nokuchaneka kweendawo zokubeka kuhambelana neenkcukacha zezixhobo zokusika ezisetyenzisiweyo. Ngokumalunga noyilo, i-disk yesixhobo kufuneka ibe namandla okwaneleyo kunye nokuqina ukumelana nobunzima bezixhobo zokusika kunye ne-centrifugal force eyenziwa ngexesha lokujikeleza kwesantya esiphezulu. Okwangoku, unyango olungaphezulu lwediski yesixhobo lubalulekile. Ngokuqhelekileyo, iindlela zonyango zokunxiba kunye ne-anti-rust ziyamkelwa ukwandisa ubomi benkonzo yediski yesixhobo.
Izixhobo zediski zesixhobo ziyinxalenye engundoqo yemagazini yesixhobo sohlobo lwediski kwaye zisetyenziselwa ukugcina izixhobo zokusika. Kukho iindawo zokubeka isixhobo ezithile kwidiski yesixhobo. Uyilo lwala ma-slots lunokuqinisekisa ukuba izixhobo zokusika zibekwe ngokuzinzileyo kwi-disk yesixhobo, kwaye ubukhulu kunye nokuchaneka kweendawo zokubeka kuhambelana neenkcukacha zezixhobo zokusika ezisetyenzisiweyo. Ngokumalunga noyilo, i-disk yesixhobo kufuneka ibe namandla okwaneleyo kunye nokuqina ukumelana nobunzima bezixhobo zokusika kunye ne-centrifugal force eyenziwa ngexesha lokujikeleza kwesantya esiphezulu. Okwangoku, unyango olungaphezulu lwediski yesixhobo lubalulekile. Ngokuqhelekileyo, iindlela zonyango zokunxiba kunye ne-anti-rust ziyamkelwa ukwandisa ubomi benkonzo yediski yesixhobo.
(B) Iibheringi
Iibheringi zidlala indima ebalulekileyo exhasayo kwimagazini yesixhobo sohlobo lwediski. Bangakwazi ukugcina amacandelo afana nediski yesixhobo kunye ne-shaft ezinzile ngexesha lokujikeleza. Iibheringi ezichanekileyo ezinokunciphisa ukuxutywa kunye nokungcangcazela ngexesha lokujikeleza, ukuphucula ukuchaneka kokusebenza kunye nokuzinza kwemagazini yesixhobo. Ngokweemfuno zomthwalo kunye nokujikeleza kwesantya semagazini yesixhobo, iintlobo ezahlukeneyo kunye neenkcukacha zeebheringi, ezifana neebheringi ze-roller kunye neebhola zebhola, ziya kukhethwa. Ezi bheringi kufuneka zibe nomthamo ofanelekileyo wokuthwala umthwalo, ukuchaneka kokujikeleza, kunye nokuqina.
Iibheringi zidlala indima ebalulekileyo exhasayo kwimagazini yesixhobo sohlobo lwediski. Bangakwazi ukugcina amacandelo afana nediski yesixhobo kunye ne-shaft ezinzile ngexesha lokujikeleza. Iibheringi ezichanekileyo ezinokunciphisa ukuxutywa kunye nokungcangcazela ngexesha lokujikeleza, ukuphucula ukuchaneka kokusebenza kunye nokuzinza kwemagazini yesixhobo. Ngokweemfuno zomthwalo kunye nokujikeleza kwesantya semagazini yesixhobo, iintlobo ezahlukeneyo kunye neenkcukacha zeebheringi, ezifana neebheringi ze-roller kunye neebhola zebhola, ziya kukhethwa. Ezi bheringi kufuneka zibe nomthamo ofanelekileyo wokuthwala umthwalo, ukuchaneka kokujikeleza, kunye nokuqina.
(C) Ukuthwala imikhono
Imikhono yokuthwala isetyenziselwa ukufaka iibheringi kunye nokubonelela ngokuzinzile kwendawo yokufakela kubo. Ziyakwazi ukukhusela iibheringi ukuba zikhutshwe ngokungcola kwangaphandle kwaye ziqinisekise indawo echanekileyo kunye nokugxila kweebheringi emva kokufakwa. Izinto eziphathekayo zemikhono yokuthwala zivame ukukhethwa kwizinto zetsimbi ezinamandla athile kunye nokuxhatshazwa kokugqoka, kwaye ukuchaneka kwe-machining ye-sleeve yokuthwala kunempembelelo ebalulekileyo ekusebenzeni okuqhelekileyo kweebheringi kunye nokusebenza kwephephancwadi lonke lesixhobo.
Imikhono yokuthwala isetyenziselwa ukufaka iibheringi kunye nokubonelela ngokuzinzile kwendawo yokufakela kubo. Ziyakwazi ukukhusela iibheringi ukuba zikhutshwe ngokungcola kwangaphandle kwaye ziqinisekise indawo echanekileyo kunye nokugxila kweebheringi emva kokufakwa. Izinto eziphathekayo zemikhono yokuthwala zivame ukukhethwa kwizinto zetsimbi ezinamandla athile kunye nokuxhatshazwa kokugqoka, kwaye ukuchaneka kwe-machining ye-sleeve yokuthwala kunempembelelo ebalulekileyo ekusebenzeni okuqhelekileyo kweebheringi kunye nokusebenza kwephephancwadi lonke lesixhobo.
(D) Umphini
I-shaft yinxalenye ephambili edibanisa idiski yesixhobo kunye namacandelo amandla afana nemoto. Ihambisa itorque yemoto ukwenza ukuba isixhobo sediski sijikeleze. Uyilo lwe-shaft ludinga ukuqwalasela amandla kunye nobungqongqo ukuze kuqinisekiswe ukuba akukho deformation eyenzekayo ngexesha lenkqubo yokuhambisa amandla. Okwangoku, iindawo zokudibanisa phakathi kwe-shaft kunye namanye amacandelo kufuneka zichaneke kakuhle, ezifana nokulungelelaniswa kunye neebheringi, ukunciphisa ukugubha kunye nokulahlekelwa kwamandla ngexesha lokujikeleza. Kwezinye iimagazini zesixhobo esiphezulu se-disc-type, i-shaft inokwamkela izinto ezikhethekileyo kunye neenkqubo zomatshini ukuhlangabezana neemfuno eziphezulu zokusebenza.
I-shaft yinxalenye ephambili edibanisa idiski yesixhobo kunye namacandelo amandla afana nemoto. Ihambisa itorque yemoto ukwenza ukuba isixhobo sediski sijikeleze. Uyilo lwe-shaft ludinga ukuqwalasela amandla kunye nobungqongqo ukuze kuqinisekiswe ukuba akukho deformation eyenzekayo ngexesha lenkqubo yokuhambisa amandla. Okwangoku, iindawo zokudibanisa phakathi kwe-shaft kunye namanye amacandelo kufuneka zichaneke kakuhle, ezifana nokulungelelaniswa kunye neebheringi, ukunciphisa ukugubha kunye nokulahlekelwa kwamandla ngexesha lokujikeleza. Kwezinye iimagazini zesixhobo esiphezulu se-disc-type, i-shaft inokwamkela izinto ezikhethekileyo kunye neenkqubo zomatshini ukuhlangabezana neemfuno eziphezulu zokusebenza.
(E) Iqweqwe lebhokisi
Isigqubuthelo sebhokisi ikakhulu sidlala indima ekukhuseleni amacandelo angaphakathi kwimagazini yesixhobo. Inokuthintela uthuli, iitshiphusi, kunye nezinye izinto ezingcolileyo ukuba zingene ngaphakathi kwimagazini yesixhobo kwaye zichaphazele ukusebenza kwayo okuqhelekileyo. Uyilo lwebhokisi yebhokisi ngokuqhelekileyo ludinga ukuqwalasela ukutywinwa kunye nokulula ukuchithwa ukuququzelela ukugcinwa kunye nokuhlolwa kweendawo zangaphakathi zemagazini yesixhobo. Ukongeza, isakhiwo sebhokisi yebhokisi kufuneka siqwalasele ulungelelwaniso kunye nenkangeleko kunye nendawo yokufakela imagazini yesixhobo sonke.
Isigqubuthelo sebhokisi ikakhulu sidlala indima ekukhuseleni amacandelo angaphakathi kwimagazini yesixhobo. Inokuthintela uthuli, iitshiphusi, kunye nezinye izinto ezingcolileyo ukuba zingene ngaphakathi kwimagazini yesixhobo kwaye zichaphazele ukusebenza kwayo okuqhelekileyo. Uyilo lwebhokisi yebhokisi ngokuqhelekileyo ludinga ukuqwalasela ukutywinwa kunye nokulula ukuchithwa ukuququzelela ukugcinwa kunye nokuhlolwa kweendawo zangaphakathi zemagazini yesixhobo. Ukongeza, isakhiwo sebhokisi yebhokisi kufuneka siqwalasele ulungelelwaniso kunye nenkangeleko kunye nendawo yokufakela imagazini yesixhobo sonke.
(F) Izikhonkwane zokutsalela
Izikhonkwane zokutsala zidlala indima ebalulekileyo kwinkqubo yokutshintsha isixhobo semagazini yesixhobo. Zisetyenziselwa ukutsala okanye ukufaka izixhobo zokusika ukusuka okanye kwiindawo zokubeka idiski yesixhobo ngamaxesha athile. Ukuhamba kwezikhonkwane zokutsala kufuneka kulawulwe ngokuchanekileyo, kwaye ukuyila kunye nokuveliswa ngokuchanekileyo kukuchaphazela ngokuthe ngqo ukuchaneka kunye nokuthembeka kokutshintsha isixhobo. Izikhonkwane zokutsalwa zihlala zisebenza ngokubambisana namanye amacandelo okuhambisa ukuqonda ukufakwa kunye nokusebenza kokukhutshwa kwezixhobo zokusika ngokusebenzisa izakhiwo zoomatshini.
Izikhonkwane zokutsala zidlala indima ebalulekileyo kwinkqubo yokutshintsha isixhobo semagazini yesixhobo. Zisetyenziselwa ukutsala okanye ukufaka izixhobo zokusika ukusuka okanye kwiindawo zokubeka idiski yesixhobo ngamaxesha athile. Ukuhamba kwezikhonkwane zokutsala kufuneka kulawulwe ngokuchanekileyo, kwaye ukuyila kunye nokuveliswa ngokuchanekileyo kukuchaphazela ngokuthe ngqo ukuchaneka kunye nokuthembeka kokutshintsha isixhobo. Izikhonkwane zokutsalwa zihlala zisebenza ngokubambisana namanye amacandelo okuhambisa ukuqonda ukufakwa kunye nokusebenza kokukhutshwa kwezixhobo zokusika ngokusebenzisa izakhiwo zoomatshini.
(G) Ukutshixa iDiskhi
Idiski yokutshixa isetyenziselwa ukutshixa isixhobo sediski xa imagazini yesixhobo ayisebenzi okanye ikwimeko ethile ukunqanda isixhobo sediski ukujikeleza ngempazamo. Inokuqinisekisa indawo ezinzileyo yezixhobo zokusika kwimagazini yesixhobo kwaye uphephe ukuphambuka kwesimo sesixhobo esibangelwa kukugungqiswa kwediski yesixhobo ngexesha lenkqubo yomatshini. Umgaqo wokusebenza we-disc wokukhiya udla ngokufezekiswa ngokusebenzisana phakathi kwendlela yokutshixa ngomatshini kunye nediski yesixhobo okanye i-shaft.
Idiski yokutshixa isetyenziselwa ukutshixa isixhobo sediski xa imagazini yesixhobo ayisebenzi okanye ikwimeko ethile ukunqanda isixhobo sediski ukujikeleza ngempazamo. Inokuqinisekisa indawo ezinzileyo yezixhobo zokusika kwimagazini yesixhobo kwaye uphephe ukuphambuka kwesimo sesixhobo esibangelwa kukugungqiswa kwediski yesixhobo ngexesha lenkqubo yomatshini. Umgaqo wokusebenza we-disc wokukhiya udla ngokufezekiswa ngokusebenzisana phakathi kwendlela yokutshixa ngomatshini kunye nediski yesixhobo okanye i-shaft.
(H) Imoto
I-motor ngumthombo wamandla wemagazini yesixhobo sohlobo lwe-disc. Ibonelela ngetorque yokujikeleza kwediski yesixhobo, ivumela imagazini yesixhobo ukuba iqonde ukukhethwa kwesixhobo kunye nokusebenza kokutshintsha isixhobo. Ngokweemfuno zoyilo lwemagazini yesixhobo, amandla afanelekileyo kunye nesantya sokujikeleza siya kukhethwa. Kwamanye amaziko omatshini asebenza kakhulu, i-motor inokuthi ixhotyiswe ngesantya esiphezulu solawulo kunye neenkqubo zokulawula ukuqonda ngakumbi ukulawulwa kwesantya sokujikeleza okuchanekileyo kwidiski yesixhobo kunye nokuhlangabezana neemfuno zeenkqubo ezahlukeneyo zomatshini zokutshintsha isantya.
I-motor ngumthombo wamandla wemagazini yesixhobo sohlobo lwe-disc. Ibonelela ngetorque yokujikeleza kwediski yesixhobo, ivumela imagazini yesixhobo ukuba iqonde ukukhethwa kwesixhobo kunye nokusebenza kokutshintsha isixhobo. Ngokweemfuno zoyilo lwemagazini yesixhobo, amandla afanelekileyo kunye nesantya sokujikeleza siya kukhethwa. Kwamanye amaziko omatshini asebenza kakhulu, i-motor inokuthi ixhotyiswe ngesantya esiphezulu solawulo kunye neenkqubo zokulawula ukuqonda ngakumbi ukulawulwa kwesantya sokujikeleza okuchanekileyo kwidiski yesixhobo kunye nokuhlangabezana neemfuno zeenkqubo ezahlukeneyo zomatshini zokutshintsha isantya.
(I) Ivili laseGeneva
Umatshini wevili waseGeneva unesicelo esibalulekileyo kwisalathiso kunye nokubeka imagazini yesixhobo sohlobo lwediski. Inokwenza idiski yesixhobo ijikeleze ngokuchanekileyo ngokwe-angle echazwe kwangaphambili, ngaloo ndlela ibeka ngokuchanekileyo indawo yesixhobo esifunekayo. Uyilo kunye nokuchaneka kokwenziwa kwevili laseGeneva kunempembelelo ebalulekileyo ekubekweni kwesixhobo ngokuchanekileyo kwimagazini yesixhobo. Ngokusebenzisana namacandelo amandla anje ngemoto, inokuqonda imisebenzi esebenzayo nechanekileyo yokukhetha izixhobo.
Umatshini wevili waseGeneva unesicelo esibalulekileyo kwisalathiso kunye nokubeka imagazini yesixhobo sohlobo lwediski. Inokwenza idiski yesixhobo ijikeleze ngokuchanekileyo ngokwe-angle echazwe kwangaphambili, ngaloo ndlela ibeka ngokuchanekileyo indawo yesixhobo esifunekayo. Uyilo kunye nokuchaneka kokwenziwa kwevili laseGeneva kunempembelelo ebalulekileyo ekubekweni kwesixhobo ngokuchanekileyo kwimagazini yesixhobo. Ngokusebenzisana namacandelo amandla anje ngemoto, inokuqonda imisebenzi esebenzayo nechanekileyo yokukhetha izixhobo.
(J) Umzimba weBhokisi
Umzimba webhokisi sisakhiwo esisisiseko esihlalisa kwaye sixhasa amanye amacandelo ephephancwadi lesixhobo. Ibonelela ngezikhundla zofakelo kunye nokhuseleko lwamacandelo afana neebheringi, iishafti, kunye neediski zesixhobo. Uyilo lomzimba webhokisi kufuneka luthathele ingqalelo amandla onke kunye nokuqina kokumelana nemikhosi eyahlukeneyo ngexesha lokusebenza kwemagazini yesixhobo. Okwangoku, ukuhlelwa kwendawo yangaphakathi yebhokisi yebhokisi kufuneka kube nengqiqo ukuququzelela ukufakwa kunye nokugcinwa kwecandelo ngalinye, kwaye imiba efana nokutshatyalaliswa kobushushu kufuneka ithathelwe ingqalelo ukuphepha ukuchaphazela ukusebenza kwephephancwadi lesixhobo ngenxa yokunyuka kobushushu obugqithisileyo ngexesha lokusebenza kwexesha elide.
Umzimba webhokisi sisakhiwo esisisiseko esihlalisa kwaye sixhasa amanye amacandelo ephephancwadi lesixhobo. Ibonelela ngezikhundla zofakelo kunye nokhuseleko lwamacandelo afana neebheringi, iishafti, kunye neediski zesixhobo. Uyilo lomzimba webhokisi kufuneka luthathele ingqalelo amandla onke kunye nokuqina kokumelana nemikhosi eyahlukeneyo ngexesha lokusebenza kwemagazini yesixhobo. Okwangoku, ukuhlelwa kwendawo yangaphakathi yebhokisi yebhokisi kufuneka kube nengqiqo ukuququzelela ukufakwa kunye nokugcinwa kwecandelo ngalinye, kwaye imiba efana nokutshatyalaliswa kobushushu kufuneka ithathelwe ingqalelo ukuphepha ukuchaphazela ukusebenza kwephephancwadi lesixhobo ngenxa yokunyuka kobushushu obugqithisileyo ngexesha lokusebenza kwexesha elide.
(K) Ukutshintsha koluvo
Ukutshintsha kwenzwa kusetyenziswe kwimagazini yesixhobo sohlobo lwe-disc ukufumanisa ulwazi olunjengendawo yokusika izixhobo kunye ne-angle yokujikeleza yediski yesixhobo. Ngokusebenzisa olu tshintsho lwesivamvo, inkqubo yolawulo yeziko lomatshini inokuqonda ixesha lokwenyani imeko yemagazini yesixhobo kunye nokulawula ngokuchanekileyo inkqubo yokutshintsha isixhobo. Ngokomzekelo, i-tool-in-place sensor inokuqinisekisa indawo echanekileyo yesixhobo sokusika xa ifakwe kwi-slot ye-disk yesixhobo okanye i-spindle, kunye ne-disk disk rotation angle sensor inceda ukulawula ngokuchanekileyo i-indexing kunye nokubeka i-disk yesixhobo ukuqinisekisa ukuba inkqubela phambili egudileyo yokusebenza kokutshintsha isixhobo.
Ukutshintsha kwenzwa kusetyenziswe kwimagazini yesixhobo sohlobo lwe-disc ukufumanisa ulwazi olunjengendawo yokusika izixhobo kunye ne-angle yokujikeleza yediski yesixhobo. Ngokusebenzisa olu tshintsho lwesivamvo, inkqubo yolawulo yeziko lomatshini inokuqonda ixesha lokwenyani imeko yemagazini yesixhobo kunye nokulawula ngokuchanekileyo inkqubo yokutshintsha isixhobo. Ngokomzekelo, i-tool-in-place sensor inokuqinisekisa indawo echanekileyo yesixhobo sokusika xa ifakwe kwi-slot ye-disk yesixhobo okanye i-spindle, kunye ne-disk disk rotation angle sensor inceda ukulawula ngokuchanekileyo i-indexing kunye nokubeka i-disk yesixhobo ukuqinisekisa ukuba inkqubela phambili egudileyo yokusebenza kokutshintsha isixhobo.
IV. Usetyenziso lweMagazine yeSixhobo seDisc-Type kuMaziko oMatshini
(A) Ukufezekisa iSixhobo sokuTshintsha ngokuSebenzayo
Emva kokuba imagazini yesixhobo sohlobo lwediski iqwalaselwe kwiziko lomatshini, inokuqonda ukutshintsha kwesixhobo esizenzekelayo, yenye yezona zicelo zibalulekileyo. Ngexesha lenkqubo yomatshini, xa isixhobo sokusika kufuneka sitshintshwe, inkqubo yokulawula iqhuba amacandelo afana ne-motor kunye ne-manipulator yemagazini yesixhobo ngokwemiyalelo yeprogram ukugqiba ngokuzenzekelayo isixhobo sokutshintsha ngaphandle kokungenelela kwabantu. Lo msebenzi wokutshintsha isixhobo esizenzekelayo uphucula kakhulu ukuqhubeka kunye nokusebenza kakuhle komatshini kunye nokunciphisa ixesha lokuphumla ngexesha lenkqubo yomatshini.
Emva kokuba imagazini yesixhobo sohlobo lwediski iqwalaselwe kwiziko lomatshini, inokuqonda ukutshintsha kwesixhobo esizenzekelayo, yenye yezona zicelo zibalulekileyo. Ngexesha lenkqubo yomatshini, xa isixhobo sokusika kufuneka sitshintshwe, inkqubo yokulawula iqhuba amacandelo afana ne-motor kunye ne-manipulator yemagazini yesixhobo ngokwemiyalelo yeprogram ukugqiba ngokuzenzekelayo isixhobo sokutshintsha ngaphandle kokungenelela kwabantu. Lo msebenzi wokutshintsha isixhobo esizenzekelayo uphucula kakhulu ukuqhubeka kunye nokusebenza kakuhle komatshini kunye nokunciphisa ixesha lokuphumla ngexesha lenkqubo yomatshini.
(B) Ukuphucula ukuSebenza koMatshini kunye nokuchaneka
Ekubeni imagazini yesixhobo sohlobo lwe-disc inokuqonda ukutshintsha kwesixhobo esizenzekelayo, i-workpiece inokugqiba iinkqubo ezininzi ezifana nokusila, ukukruqula, ukugrumba, ukubuyisela kwakhona, kunye nokucofa phantsi kwemeko yokubamba enye. I-clamping enye ithintela iimpazamo zokubeka ezinokuthi zenzeke ngexesha leenkqubo ezininzi zokudibanisa, ngaloo ndlela kuphuculwe kakhulu ukuchaneka komatshini. Okwangoku, isantya sokutshintsha isixhobo esikhawulezayo senza ukuba inkqubo yomatshini icuthe ngakumbi, inciphise ixesha elincedisayo kunye nokuphucula ukusebenza kakuhle komatshini. Kwi-machining yamacandelo anzima, le nzuzo ibonakala ngakumbi kwaye inokunciphisa ngokufanelekileyo umjikelo womatshini kunye nokuphucula ukusebenza kakuhle kwemveliso.
Ekubeni imagazini yesixhobo sohlobo lwe-disc inokuqonda ukutshintsha kwesixhobo esizenzekelayo, i-workpiece inokugqiba iinkqubo ezininzi ezifana nokusila, ukukruqula, ukugrumba, ukubuyisela kwakhona, kunye nokucofa phantsi kwemeko yokubamba enye. I-clamping enye ithintela iimpazamo zokubeka ezinokuthi zenzeke ngexesha leenkqubo ezininzi zokudibanisa, ngaloo ndlela kuphuculwe kakhulu ukuchaneka komatshini. Okwangoku, isantya sokutshintsha isixhobo esikhawulezayo senza ukuba inkqubo yomatshini icuthe ngakumbi, inciphise ixesha elincedisayo kunye nokuphucula ukusebenza kakuhle komatshini. Kwi-machining yamacandelo anzima, le nzuzo ibonakala ngakumbi kwaye inokunciphisa ngokufanelekileyo umjikelo womatshini kunye nokuphucula ukusebenza kakuhle kwemveliso.
(C) Ukuhlangabezana neeMfuno zeeMfuno zeNkqubo yeMicimbi emininzi
Iphephancwadi lesixhobo se-disc-type liyakwazi ukufumana iintlobo ezahlukeneyo kunye neenkcukacha zezixhobo zokusika, ezinokuhlangabezana neemfuno zeenkqubo ezahlukeneyo zomatshini. Nokuba sisisikhi sokungqusha esinobubanzi obukhulu obufunekayo kumatshini orhabaxa okanye intwana yokomba ephakathi, i-reamer, njl. Oku kwenza ukuba iziko lomatshini lingadingeki ukuba litshintshe rhoqo iphephancwadi lesixhobo okanye litshintshe ngesandla izixhobo zokusika xa lijongene nemisebenzi eyahlukeneyo yomatshini, ukuphucula ngakumbi ukuguquguquka kunye nokulungelelaniswa komatshini.
Iphephancwadi lesixhobo se-disc-type liyakwazi ukufumana iintlobo ezahlukeneyo kunye neenkcukacha zezixhobo zokusika, ezinokuhlangabezana neemfuno zeenkqubo ezahlukeneyo zomatshini. Nokuba sisisikhi sokungqusha esinobubanzi obukhulu obufunekayo kumatshini orhabaxa okanye intwana yokomba ephakathi, i-reamer, njl. Oku kwenza ukuba iziko lomatshini lingadingeki ukuba litshintshe rhoqo iphephancwadi lesixhobo okanye litshintshe ngesandla izixhobo zokusika xa lijongene nemisebenzi eyahlukeneyo yomatshini, ukuphucula ngakumbi ukuguquguquka kunye nokulungelelaniswa komatshini.
V. Indlela yoTshintsho lweSixhobo seDisc-Type Tool Magazine
Ukutshintshwa kwesixhobo semagazini yesixhobo sohlobo lwe-disc yinkqubo entsonkothileyo kunye nechanekileyo egqitywe yi-manipulator. Xa inkqubo yokulawula yeziko lomatshini ikhupha umyalelo wokutshintsha isixhobo, i-manipulator iqala ukuhamba. Iqala ngaxeshanye ibambe isixhobo sokusika esisetyenziswa kwi-spindle kunye nesixhobo esikhethiweyo sokusika kwimagazini yesixhobo, kwaye emva koko ijikeleze i-180 °. Le ntshukumo yokujikeleza idinga ulawulo oluchanekileyo oluphezulu ukuqinisekisa ukuzinza kunye nokuchaneka kwendawo yezixhobo zokusika ngexesha lokujikeleza.
Emva kokuba ujikelezo lugqityiwe, i-manipulator ibeka ngokuchanekileyo isixhobo sokusika esithathwe kwi-spindle kwindawo ehambelanayo yemagazini yesixhobo, kwaye ngexesha elifanayo lifakela isixhobo sokusika esithathwe kwimagazini yesixhobo kwi-spindle. Ngethuba le nkqubo, amacandelo afana nezikhonkwane zokudonsa kunye nokutshintsha kwenzwa zisebenza ngokubambisana ukuqinisekisa ukufakwa ngokuchanekileyo kunye nokukhutshwa kwezixhobo zokusika. Ekugqibeleni, i-manipulator ibuyela kwimvelaphi, kwaye yonke inkqubo yokutshintsha isixhobo igqityiwe. Inzuzo yale ndlela yokutshintsha isixhobo ilele kwisantya esikhawulezayo sokutshintsha isixhobo kunye nokuchaneka okuphezulu, esinokuhlangabezana neemfuno zamaziko omatshini anamhlanje okusebenza ngokufanelekileyo nangokuchanekileyo.
Ukutshintshwa kwesixhobo semagazini yesixhobo sohlobo lwe-disc yinkqubo entsonkothileyo kunye nechanekileyo egqitywe yi-manipulator. Xa inkqubo yokulawula yeziko lomatshini ikhupha umyalelo wokutshintsha isixhobo, i-manipulator iqala ukuhamba. Iqala ngaxeshanye ibambe isixhobo sokusika esisetyenziswa kwi-spindle kunye nesixhobo esikhethiweyo sokusika kwimagazini yesixhobo, kwaye emva koko ijikeleze i-180 °. Le ntshukumo yokujikeleza idinga ulawulo oluchanekileyo oluphezulu ukuqinisekisa ukuzinza kunye nokuchaneka kwendawo yezixhobo zokusika ngexesha lokujikeleza.
Emva kokuba ujikelezo lugqityiwe, i-manipulator ibeka ngokuchanekileyo isixhobo sokusika esithathwe kwi-spindle kwindawo ehambelanayo yemagazini yesixhobo, kwaye ngexesha elifanayo lifakela isixhobo sokusika esithathwe kwimagazini yesixhobo kwi-spindle. Ngethuba le nkqubo, amacandelo afana nezikhonkwane zokudonsa kunye nokutshintsha kwenzwa zisebenza ngokubambisana ukuqinisekisa ukufakwa ngokuchanekileyo kunye nokukhutshwa kwezixhobo zokusika. Ekugqibeleni, i-manipulator ibuyela kwimvelaphi, kwaye yonke inkqubo yokutshintsha isixhobo igqityiwe. Inzuzo yale ndlela yokutshintsha isixhobo ilele kwisantya esikhawulezayo sokutshintsha isixhobo kunye nokuchaneka okuphezulu, esinokuhlangabezana neemfuno zamaziko omatshini anamhlanje okusebenza ngokufanelekileyo nangokuchanekileyo.
VI. Iindlela zoPhuhliso kunye noTshintsho lweTekhnoloji yeDisc-Type Tool Magazine
(A) Ukuphucula iSixhobo sokutshintsha isantya kunye nokuchaneka
Ngophuhliso oluqhubekayo lobugcisa bomatshini, iimfuno eziphezulu zibekwe phambili kwisantya sokutshintsha isixhobo kunye nokuchaneka kwemagazini yesixhobo sohlobo lwediski. Iimagazini zexesha elizayo zesixhobo sohlobo lwediski zisenokusebenzisa itekhnoloji ephucukileyo yokuqhuba iimoto, izinto zothumelo ezichanekileyo, kunye nokutshintsha kwenzwa enovakalelo ngakumbi ukunciphisa ixesha lokutshintsha isixhobo kunye nokuphucula ukuchaneka kokubeka isixhobo, ngaloo ndlela kuphuculwe ukusebenza kakuhle komatshini kunye nomgangatho weziko lomatshini.
Ngophuhliso oluqhubekayo lobugcisa bomatshini, iimfuno eziphezulu zibekwe phambili kwisantya sokutshintsha isixhobo kunye nokuchaneka kwemagazini yesixhobo sohlobo lwediski. Iimagazini zexesha elizayo zesixhobo sohlobo lwediski zisenokusebenzisa itekhnoloji ephucukileyo yokuqhuba iimoto, izinto zothumelo ezichanekileyo, kunye nokutshintsha kwenzwa enovakalelo ngakumbi ukunciphisa ixesha lokutshintsha isixhobo kunye nokuphucula ukuchaneka kokubeka isixhobo, ngaloo ndlela kuphuculwe ukusebenza kakuhle komatshini kunye nomgangatho weziko lomatshini.
(B) Ukwandiswa kweSixhobo sokuXhobisa
Kweminye imisebenzi enzima yomatshini, iintlobo ezininzi kunye nobuninzi bezixhobo zokusika ziyafuneka. Ke ngoko, imagazini yesixhobo sohlobo lwediski inomkhwa wokuphuhlisa ekwandiseni umthamo wesixhobo. Oku kunokubandakanya uyilo oluyilayo lwesakhiwo sediski yesixhobo, ukubekeka kwecandelo elidityanisiweyo, kunye nokusetyenziswa ngokufanelekileyo kwendawo yonke yemagazini yesixhobo ukulungiselela izixhobo zokusika ngakumbi ngaphandle kokunyusa umthamo wemagazini yesixhobo kakhulu.
Kweminye imisebenzi enzima yomatshini, iintlobo ezininzi kunye nobuninzi bezixhobo zokusika ziyafuneka. Ke ngoko, imagazini yesixhobo sohlobo lwediski inomkhwa wokuphuhlisa ekwandiseni umthamo wesixhobo. Oku kunokubandakanya uyilo oluyilayo lwesakhiwo sediski yesixhobo, ukubekeka kwecandelo elidityanisiweyo, kunye nokusetyenziswa ngokufanelekileyo kwendawo yonke yemagazini yesixhobo ukulungiselela izixhobo zokusika ngakumbi ngaphandle kokunyusa umthamo wemagazini yesixhobo kakhulu.
(C) Ukuphucula ubukrelekrele kunye neDegree ye-Automation
Iimagazini zesixhobo se-disc zexesha elizayo ziya kudibaniswa ngokusondeleyo kunye nenkqubo yokulawula yeziko lomatshini ukufezekisa iqondo eliphezulu lobukrelekrele kunye ne-automation. Ngokomzekelo, imagazini yesixhobo inokubeka iliso kwimeko yokugqoka izixhobo zokusika ngexesha langempela ngokusebenzisa i-sensors kunye nokondla ulwazi kwi-control system. Inkqubo yokulawula iya kulungelelanisa ngokuzenzekelayo iiparamitha ze-machining okanye ukukhawuleza ukutshintsha izixhobo zokusika ngokwezinga lokugqoka izixhobo zokusika. Ngeli xesha, ukuxilongwa kwempazamo kunye nemisebenzi yokulumkisa kwangoko kwimagazini yesixhobo iya kugqibelela ngakumbi, enokuthi ifumane kwangexesha iingxaki ezinokubakho kwaye inciphise ixesha lokuphumla elibangelwa ziziphoso zemagazini yesixhobo.
Iimagazini zesixhobo se-disc zexesha elizayo ziya kudibaniswa ngokusondeleyo kunye nenkqubo yokulawula yeziko lomatshini ukufezekisa iqondo eliphezulu lobukrelekrele kunye ne-automation. Ngokomzekelo, imagazini yesixhobo inokubeka iliso kwimeko yokugqoka izixhobo zokusika ngexesha langempela ngokusebenzisa i-sensors kunye nokondla ulwazi kwi-control system. Inkqubo yokulawula iya kulungelelanisa ngokuzenzekelayo iiparamitha ze-machining okanye ukukhawuleza ukutshintsha izixhobo zokusika ngokwezinga lokugqoka izixhobo zokusika. Ngeli xesha, ukuxilongwa kwempazamo kunye nemisebenzi yokulumkisa kwangoko kwimagazini yesixhobo iya kugqibelela ngakumbi, enokuthi ifumane kwangexesha iingxaki ezinokubakho kwaye inciphise ixesha lokuphumla elibangelwa ziziphoso zemagazini yesixhobo.
(D) Udibaniso olunzulu kunye neNkqubo yokuMachining
Ukuphuhliswa kwemagazini yesixhobo sohlobo lwe-disc kuya kuhlawulela ngakumbi ukudibanisa okunzulu kunye neenkqubo zomatshini. Ngokomzekelo, ukucubungula izinto ezahlukeneyo (ezifana nesinyithi, izinto ezidibeneyo, njl.) kunye neendlela ezahlukeneyo zokubumba (ezifana neendawo ezigobileyo, imingxuma, njl.), ukhetho lwezixhobo kunye nezicwangciso zokutshintsha izixhobo zemagazini yesixhobo ziya kuba nengqondo ngakumbi. Ngokudibanisa nesoftware yokucwangcisa inkqubo yomatshini, imagazini yesixhobo inokukhetha ngokuzenzekelayo ezona zixhobo zifanelekileyo zokusika kunye nomyalelo wokutshintsha isixhobo ukuphucula umgangatho womatshini kunye nokusebenza kakuhle.
Ukuphuhliswa kwemagazini yesixhobo sohlobo lwe-disc kuya kuhlawulela ngakumbi ukudibanisa okunzulu kunye neenkqubo zomatshini. Ngokomzekelo, ukucubungula izinto ezahlukeneyo (ezifana nesinyithi, izinto ezidibeneyo, njl.) kunye neendlela ezahlukeneyo zokubumba (ezifana neendawo ezigobileyo, imingxuma, njl.), ukhetho lwezixhobo kunye nezicwangciso zokutshintsha izixhobo zemagazini yesixhobo ziya kuba nengqondo ngakumbi. Ngokudibanisa nesoftware yokucwangcisa inkqubo yomatshini, imagazini yesixhobo inokukhetha ngokuzenzekelayo ezona zixhobo zifanelekileyo zokusika kunye nomyalelo wokutshintsha isixhobo ukuphucula umgangatho womatshini kunye nokusebenza kakuhle.
VII. Ukuqukumbela
Njengenxalenye ebalulekileyo yamaziko omatshini e-CNC, imagazini yesixhobo sohlobo lwe-disc inesakhiwo esinzima nesichanekileyo esimisela ukusebenza kwayo okugqwesileyo ngexesha lenkqubo yomatshini. Ukusuka kumacandelo edisk yesixhobo ukuya kulawulo olwahlukeneyo kunye namacandelo othumelo, icandelo ngalinye lidlala indima ebaluleke kakhulu. Usetyenziso olubanzi lwemagazini yesixhobo sohlobo lwe-disc aluphuculi nje kuphela inqanaba le-automation kunye nokusebenza kakuhle komatshini kwiziko lomatshini, kodwa likwaqinisekisa ukuchaneka komatshini ngendlela echanekileyo yokutshintsha isixhobo. Ngophuhliso oluqhubekayo loshishino lokuvelisa, imagazini yesixhobo sohlobo lwe-disc isenamandla amakhulu kwi-teknoloji entsha kunye nokuphuculwa komsebenzi kwaye iya kuqhubeka iphuhlisa ukuya ekubeni ngokukhawuleza, ukuchaneka, kunye nokuba krelekrele ngakumbi, ukuzisa ukulungeleka kunye nexabiso kwishishini lomatshini le-CNC.
Njengenxalenye ebalulekileyo yamaziko omatshini e-CNC, imagazini yesixhobo sohlobo lwe-disc inesakhiwo esinzima nesichanekileyo esimisela ukusebenza kwayo okugqwesileyo ngexesha lenkqubo yomatshini. Ukusuka kumacandelo edisk yesixhobo ukuya kulawulo olwahlukeneyo kunye namacandelo othumelo, icandelo ngalinye lidlala indima ebaluleke kakhulu. Usetyenziso olubanzi lwemagazini yesixhobo sohlobo lwe-disc aluphuculi nje kuphela inqanaba le-automation kunye nokusebenza kakuhle komatshini kwiziko lomatshini, kodwa likwaqinisekisa ukuchaneka komatshini ngendlela echanekileyo yokutshintsha isixhobo. Ngophuhliso oluqhubekayo loshishino lokuvelisa, imagazini yesixhobo sohlobo lwe-disc isenamandla amakhulu kwi-teknoloji entsha kunye nokuphuculwa komsebenzi kwaye iya kuqhubeka iphuhlisa ukuya ekubeni ngokukhawuleza, ukuchaneka, kunye nokuba krelekrele ngakumbi, ukuzisa ukulungeleka kunye nexabiso kwishishini lomatshini le-CNC.