Ngaba uyazazi iindlela zokuhlalutya iimpazamo zezixhobo zoomatshini be-CNC?

"Inkcazo ecacileyo yeeNdlela eziSiseko zokuHlalutywa kweFault ye-CNC Machine Tools"

Njengesixhobo esiphambili kwimveliso yanamhlanje, ukusebenza ngokufanelekileyo nangokuchanekileyo kwezixhobo zoomatshini be-CNC kubalulekile kwimveliso. Nangona kunjalo, ngexesha lokusetyenziswa, iimpazamo ezahlukeneyo zinokuthi zenzeke kwizixhobo zomshini we-CNC, ezichaphazela inkqubela phambili yokuvelisa kunye nomgangatho wemveliso. Ke ngoko, ukuqonda iindlela ezisebenzayo zokuhlalutya impazamo kubaluleke kakhulu ukulungiswa nokugcinwa kwezixhobo zoomatshini be-CNC. Oku kulandelayo yintshayelelo eneenkcukacha kwiindlela ezisisiseko zohlalutyo lwempazamo yezixhobo zoomatshini be-CNC.

 

I. Indlela yoHlahlelo oluQhelekileyo
Indlela yokuhlalutya eqhelekileyo yindlela esisiseko yokuhlalutya impazamo yezixhobo zomatshini we-CNC. Ngokuqhuba uhlolo lwesiqhelo kumatshini, umbane, kunye nenxalenye ye-hydraulic yesixhobo somatshini, imbangela yempazamo inokumiselwa.
Jonga iinkcukacha zonikezelo lwamandla
I-Voltage: Qinisekisa ukuba i-voltage yobonelelo lwamandla ihlangabezana neemfuno zesixhobo somatshini we-CNC. Umbane ophezulu kakhulu okanye ophantsi kakhulu unokubangela iziphene kwisixhobo somatshini, njengomonakalo kumalungu ombane kunye nokungazinzi kwenkqubo yolawulo.
Ukuphindaphinda: Ukuphindaphinda konikezelo lwamandla kukwafuna ukuhlangabezana neemfuno zesixhobo somatshini. Izixhobo zoomatshini ezahlukeneyo ze-CNC zinokuba neemfuno ezahlukeneyo zokuphindaphinda, ngokubanzi i-50Hz okanye i-60Hz.
Ulandelelwano lwesigaba: Ulandelelwano lwesigaba sobonelelo lombane lwezigaba ezithathu kufuneka luchane; ngaphandle koko, kunokubangela ukuba injini ibuye umva okanye isilele ukuqalisa.
Umthamo: Amandla ombane kufuneka anele ukuhlangabezana neemfuno zamandla zesixhobo somatshini we-CNC. Ukuba umthamo wobonelelo lwamandla awonelanga, kunokukhokelela ekwehleni kombane, ukugcwala kwemoto kunye nezinye iingxaki.
Jonga imeko yoqhagamshelwano
Ukudityaniswa kwe-CNC servo drive, spindle drive, motor, input/output signals kufuneka ichaneke kwaye ithembeke. Jonga ukuba iiplagi zoqhagamshelo zikhululekile okanye zinxibelelana kakubi, nokuba iintambo zonakalisiwe okanye zifutshane.
Ukuqinisekisa ukuchaneka koqhagamshelo kubalulekile ekusebenzeni okuqhelekileyo kwesixhobo somatshini. Uqhagamshelo olungachanekanga lunokukhokelela kwiimpazamo zokuhanjiswa komqondiso kunye nemoto engasebenziyo.
Qwalasela iibhodi zesekethe eziprintiweyo
Iibhodi zeesekethe eziprintiweyo kwizixhobo ezifana ne-CNC servo drive kufuneka zifakwe ngokuqinileyo, kwaye akufanele kubekho ukukhululeka kwiindawo zeplagi. Iibhodi zeesekethe eziprintiweyo ezikhululekileyo zinokukhokelela ekuphazamisekeni komqondiso kunye neempazamo zombane.
Ukujonga rhoqo imeko yokufakela iibhodi zeesekethe eziprintiweyo kunye nokufumana kunye nokusombulula iingxaki ngexesha kunokuphepha ukwenzeka kweempazamo.
Khangela iitheminali zokuseta kunye nee-potentiometers
Khangela ukuba useto kunye nohlengahlengiso lweetheminali zokucwangcisa kunye ne-potentiometers ye-CNC servo drive, i-spindle drive kunye nezinye iindawo zichanekile. Iisetingi ezingalunganga zinokukhokelela ekusebenzeni kwesixhobo somatshini kunye nokuncipha kokuchaneka koomatshini.
Xa usenza izicwangciso kunye nohlengahlengiso, kufuneka luqhutywe ngokuhambelana ngokungqongqo kunye nencwadana yokusebenza yesixhobo somatshini ukuqinisekisa ukuchaneka kweeparitha.
Jonga i-hydraulic, i-pneumatic, kunye nezixhobo zokuthambisa
Jonga ukuba uxinzelelo lwe-oyile, uxinzelelo lomoya, njl. njl Uxinzelelo lweoyile engafanelekanga kunye noxinzelelo lomoya kunokukhokelela ekungazinzini kwesixhobo somatshini kunye nokunciphisa ukuchaneka.
Ukuhlola rhoqo kunye nokugcina iinkqubo ze-hydraulic, pneumatic, kunye ne-lubrication ukuqinisekisa ukusebenza kwazo okuqhelekileyo kunokwandisa ubomi benkonzo yesixhobo somatshini.
Jonga amacandelo ombane kunye namalungu omatshini
Khangela ukuba kukho umonakalo ocacileyo kumacandelo ombane kunye namalungu omatshini. Ngokomzekelo, ukutshisa okanye ukuqhekeka kwamacandelo ombane, ukugqoka kunye nokuguqulwa kwamacandelo omatshini, njl.
Kwiindawo ezonakalisiweyo, kufuneka zitshintshwe ngexesha ukuphepha ukwandiswa kweempazamo.

 

II. Indlela yokuHlalutya isenzo
Indlela yokuhlalutya isenzo yindlela yokumisela iindawo eziphosakeleyo kunye nezenzo ezimbi kunye nokulandelela ingcambu yephutha ngokuqwalasela kunye nokubeka iliso izenzo zangempela zesixhobo somatshini.
Ukuxilongwa kwempazamo ye-hydraulic kunye ne-pneumatic control parts
Amalungu alawulwa yi-hydraulic kunye ne-pneumatic systems ezifana ne-automatic tool changer, i-exchange worktable device, i-fixture kunye nesixhobo sothumelo sinokumisela unobangela wempazamo ngokuxilongwa kwesenzo.
Qwalasela ukuba ngaba izenzo zezi zixhobo zigudileyo kwaye zichanekile, nokuba kukho izandi ezingaqhelekanga, ukungcangcazela, njl.njl. Ukuba kufunyenwe izenzo ezingalunganga, uxinzelelo, ukuhamba, iivalvu kunye nezinye iinxalenye ze-hydraulic kunye ne-pneumatic systems zingaphinda zihlolwe ukuze kuqinisekiswe indawo ethile yempazamo.
Amanyathelo okuxilongwa kwesenzo
Okokuqala, jonga isenzo esipheleleyo sesixhobo somatshini ukujonga ukuba kukho izinto ezingaqhelekanga ezicacileyo.
Emva koko, kwiindawo ezithile eziphosakeleyo, ngokuthe ngcembe unciphise uluhlu lokuhlola kwaye uqaphele izenzo zecandelo ngalinye.
Ekugqibeleni, ngokuhlalutya izizathu zezenzo ezimbi, misela unobangela oyintloko wempazamo.

 

III. Indlela yoHlahlelo lweSizwe
Indlela yohlalutyo lombuso yindlela yokumisela unobangela wesiphoso ngokubeka iliso kwimeko yokusebenza yezinto ezisebenzayo. Yeyona nto isetyenziswa kakhulu ekulungiseni izixhobo zoomatshini be-CNC.
Ukubeka iliso kwiiparamitha eziphambili
Kwiinkqubo zanamhlanje ze-CNC, iiparamitha eziphambili zamacandelo anjengenkqubo yokutya kwe-servo, inkqubo ye-spindle drive, kunye nemodyuli yamandla inokubonwa ngokuguquguqukayo kunye ne-statically.
Ezi parameters zibandakanya igalelo / i-voltage ye-output, igalelo / i-output current, inikwe / isantya sangempela, imeko yomthwalo wangempela kwindawo, njl. Ngokubeka iliso kule parameters, imeko yokusebenza yesixhobo somatshini inokuqondwa, kwaye iimpazamo zinokufumaneka ngexesha.
Ukuhlolwa kwemiqondiso yangaphakathi
Zonke izibonakaliso ze-input/output ze-CNC system, kubandakanywa nemo ye-relays yangaphakathi, i-timers, njl., inokuphinda ihlolwe ngeeparitha zokuxilonga zenkqubo ye-CNC.
Ukujonga ubume beempawu zangaphakathi kunokunceda ukugqiba indawo ethile yempazamo. Umzekelo, ukuba i-relay ayisebenzi kakuhle, umsebenzi othile awunakwenzeka.
Izibonelelo zendlela yohlalutyo lombuso
Indlela yokuhlalutya karhulumente inokukhawuleza ifumane imbangela yephutha ngokusekelwe kwimeko yangaphakathi yenkqubo ngaphandle kwezixhobo kunye nezixhobo.
Abasebenzi besondlo kufuneka babe nobuchule kwindlela yokuhlalutya karhulumente ukuze bagwebe ngokukhawuleza nangokuchanekileyo isizathu sesiphoso xa kwenzeka iphutha.

 

IV. Indlela yoHlalutyo lokuSebenza kunye neNkqubo
Indlela yokusebenza kunye nohlalutyo lwenkqubo yindlela yokuqinisekisa imbangela yephutha ngokwenza imisebenzi ethile ekhethekileyo okanye ukuqulunqa amacandelo eprogram yovavanyo olukhethekileyo.
Ukufunyanwa kwezenzo kunye nemisebenzi
Khangela iintshukumo kunye nemisebenzi ngeendlela ezinjengokwenza ngesandla inyathelo elinye lokutshintshwa kwesixhobo esizenzekelayo kunye nezenzo zotshintshiselwano oluzenzekelayo lwe-worktable, kunye nokuphumeza imiyalelo yokucubungula ngomsebenzi omnye.
Le misebenzi inokunceda ukumisela indawo ethile kunye nonobangela wempazamo. Ngokomzekelo, ukuba isixhobo sokutshintsha isixhobo esizenzekelayo singasebenzi ngokufanelekileyo, isenzo sokutshintsha isixhobo singenziwa ngesandla ngesinyathelo ngesinyathelo ukujonga ukuba ngaba yingxaki yomatshini okanye yombane.
Ukujonga ukuchaneka koqulunqo lwenkqubo
Ukujonga ukuchaneka kokuqulunqwa kweprogram kukwangumxholo obalulekileyo wokusebenza kunye nendlela yokuhlalutya inkqubo. Ukuqulunqwa kweprogram engalunganga kunokukhokelela kwiimpazamo ezahlukeneyo kwisixhobo somatshini, njengemilinganiselo yomatshini engalunganga kunye nomonakalo wesixhobo.
Ngokujonga igrama kunye nengqiqo yeprogram, iimpazamo kwinkqubo zinokufunyanwa kwaye zilungiswe ngexesha.

 

V. Indlela yokuZixilonga yeNkqubo
Ukuzixilonga kwenkqubo ye-CNC yindlela yokuxilonga esebenzisa inkqubo yangaphakathi yokuzixilonga yenkqubo okanye isofthiwe ekhethekileyo yokuxilongwa ukwenza ukuxilongwa kunye nokuvavanya kwi-hardware engundoqo kunye nesofthiwe yokulawula ngaphakathi kwenkqubo.
Amandla-kwi-self-diagnosis
I-Power-on self-diagnosis yinkqubo yokuxilonga eyenziwa ngokuzenzekelayo yinkqubo ye-CNC emva kokuba isixhobo somatshini sinikwe amandla.
I-Power-on self-diagnosis ihlola ukuba ngaba izixhobo ze-hardware zenkqubo ziqhelekileyo, ezifana ne-CPU, imemori, i-interface ye-I / O, njl.
Ukubeka iliso kwi-Intanethi
Ukubeka iliso kwi-Intanethi yinkqubo apho inkqubo ye-CNC ibeka iliso kwiiparamitha eziphambili ngexesha langempela ngexesha lokusebenza kwesixhobo somatshini.
Ukubeka iliso kwi-Intanethi kunokubona iimeko ezingaqhelekanga ekusebenzeni kwesixhobo somatshini kwangexesha, njengokugcwala kwemoto, ubushushu obugqithisileyo, kunye nokutenxa kakhulu kwesikhundla. Yakuba ifunyenwe into engaqhelekanga, isistim iya kukhupha i-alam ukukhumbuza abasebenzi bezolondolozo ukuba basingathe.
Uvavanyo olungaxhunyiwe kwi-intanethi
Uvavanyo olungaxhunyiwe kwi-intanethi yinkqubo yokuvavanya inkqubo ye-CNC usebenzisa isofthiwe ekhethekileyo yokuxilonga xa isixhobo somatshini sivaliwe.
Uvavanyo olungaxhunyiwe kwi-intanethi lunokubona ngokubanzi i-hardware kunye ne-software yenkqubo, kubandakanywa ukuhlolwa kokusebenza kwe-CPU, ukuvavanywa kwememori, uvavanyo lwe-interface yonxibelelwano, njl. Ngovavanyo olungaxhunyiwe kwi-intanethi, ezinye iimpazamo ezingenakubonwa kumandla-kwi-self-diagnosis kunye nokubeka iliso kwi-intanethi inokufunyanwa.

 

Ukuqukumbela, iindlela ezisisiseko zokuhlalutya impazamo yezixhobo zomatshini we-CNC ziquka indlela yokuhlalutya eqhelekileyo, indlela yokuhlalutya isenzo, indlela yokuhlalutya karhulumente, indlela yokusebenza kunye nendlela yokuhlalutya inkqubo, kunye nenkqubo yokuzixilonga. Kwinkqubo yokulungiswa kwangempela, abasebenzi bokugcinwa kufuneka basebenzise ngokubanzi ezi ndlela ngokweemeko ezithile ngokukhawuleza nangokuchanekileyo ukugweba isizathu sesiphoso, ukuphelisa impazamo, nokuqinisekisa ukusebenza okuqhelekileyo kwesixhobo somatshini we-CNC. Ngexesha elifanayo, ukugcinwa rhoqo kunye nokukhonza isixhobo somatshini we-CNC kunokunciphisa ngokufanelekileyo ukwenzeka kweempazamo kunye nokwandisa ubomi benkonzo yesixhobo somatshini.