Iimpazamo eziqhelekileyo kunye neendlela zokulungisa iingxaki kwi-Spindle yamaziko oMatshini
I-Abstract: Eli phepha lichaza ngokubanzi iimpazamo ezisibhozo eziqhelekileyo ze-spindle yamaziko omatshini, kuquka ukusilela ukuhlangabezana neemfuno zokuchaneka kokulungiswa, ukungcangcazela okugqithisileyo kokusika, ingxolo egqithisileyo kwibhokisi yokusonta, ukonakaliswa kweegiya kunye neebheringi, ukungakwazi kwe-spindle ukutshintsha isantya, ukusilela kwe-spindle ukujikeleza, ukufudumeza kwe-spindle, kunye nokusilela ukutyhala i-hydraulic kwindawo ngexesha lokutyhala i-hydraulic. Kwisiphoso ngasinye, izizathu zihlalutywa nzulu, kwaye iindlela ezihambelanayo zokusombulula ingxaki zinikezelwa. Injongo kukunceda abaqhubi kunye nabasebenzi bokugcina amaziko omatshini ngokukhawuleza nangokuchanekileyo ukuxilonga iimpazamo kunye nokuthatha izisombululo ezisebenzayo zokuqinisekisa ukusebenza okuqhelekileyo kwamaziko omatshini kunye nokuphucula umgangatho wokucubungula kunye nokusebenza kakuhle kwemveliso.
I. Intshayelelo
Njengesixhobo sokuchaneka okuphezulu kunye nomgangatho ophezulu wokusebenza ngomatshini, icandelo lokuphotha leziko lomatshini lidlala indima ebalulekileyo kulo lonke ulungiso. Ukuchaneka okujikelezayo, amandla, isantya, kunye nemisebenzi ezenzekelayo ye-spindle ichaphazela ngokuthe ngqo ukuchaneka kokulungiswa kwezinto zokusebenza, ukusebenza kakuhle, kunye nokusebenza ngokubanzi kwesixhobo somatshini. Nangona kunjalo, ekusebenziseni okwenyani, i-spindle inokufumana iimpazamo ezahlukeneyo, ezichaphazela ukusebenza okuqhelekileyo kweziko lomatshini. Ke ngoko, ukuqonda iimpazamo eziqhelekileyo ze-spindle kunye neendlela zabo zokusombulula ingxaki kubaluleke kakhulu kugcino kunye nokusetyenziswa kwamaziko omatshini.
II. Iimpazamo eziqhelekileyo kunye neendlela zokulungisa iingxaki kwi-Spindle yamaziko oMatshini
(I) Ukungaphumeleli ukuHlangana neeMfuno zokuChaneka kokuLungisa
Izinto ezibangela iimpazamo:
- Ngexesha lokuthuthwa, isixhobo somatshini sinokuchaphazeleka, esinokulimaza ukuchaneka kwamacandelo e-spindle. Ngokomzekelo, i-axis ye-spindle inokutshintsha, kwaye indlu yokuthwala ingakhubaza.
- Ufakelo aluqinanga, ukuchaneka kofakelo kuphantsi, okanye kukho utshintsho. Isiseko sofakelo olungalinganiyo lwesixhobo somatshini, iibholiti zesiseko ezikhululekileyo, okanye utshintsho ekuchanekeni kofakelo ngenxa yokuhlaliswa kwesiseko kunye nezinye izizathu ngexesha lokusetyenziswa kwexesha elide kunokuchaphazela ukuchaneka kwesikhundla phakathi kwe-spindle kunye namanye amacandelo, okukhokelela ekunciphiseni ukuchaneka kokucubungula.
Iindlela zokulungisa ingxaki:
- Kwizixhobo zoomatshini ezichaphazelekileyo ngexesha lothutho, uhlolo olubanzi lokuchaneka kwamacandelo e-spindle luyafuneka, kubandakanywa izikhombisi ezifana nokuphuma kwe-radial, i-axial runout, kunye ne-coaxiality ye-spindle. Ngokusekelwe kwiziphumo zokuhlola, iindlela ezifanelekileyo zokulungelelanisa, ezifana nokulungelelanisa ukunyanzeliswa kwesigxina kunye nokulungiswa kwezindlu zokuthwala, zamkelwe ukubuyisela ukuchaneka kwe-spindle. Ukuba kuyimfuneko, abasebenzi abaqeqeshiweyo bokulondoloza izixhobo zomatshini banokumenywa ukuba balungise.
- Jonga rhoqo imeko yokufakela isixhobo somatshini kwaye uqinise iibholithi zesiseko ukuze uqinisekise ukufakwa okuqinileyo. Ukuba kukho naluphi na utshintsho ekuchanekeni kofakelo olufunyenweyo, izixhobo zokufumanisa ukuchaneka okuphezulu kufuneka zisetyenziswe ukulungisa umgangatho wesixhobo somatshini kunye nokuchaneka kwendawo echanekileyo phakathi kwe-spindle kunye namacandelo afana ne-worktable. Izixhobo ezifana ne-laser interferometers zingasetyenziselwa ukulinganisa okuchanekileyo kunye nokulungelelaniswa.
(II) I-Vibration yokuSika ngokugqithisileyo
Izinto ezibangela iimpazamo:
- Izikhonkwane ezidibanisa ibhokisi ye-spindle kunye nebhedi zikhululekile, zinciphisa uxhulumaniso lokuxhamla phakathi kwebhokisi lokuphotha kunye nombhede kunye nokwenza kube lula ukungcangcazela phantsi kwesenzo semikhosi yokusika.
- Ukulayishwa kwangaphambili kweebheringi akwanelanga, kwaye ukukhutshwa kukhulu kakhulu, okubangela ukuba iibheringi zingakwazi ukuxhasa ngokufanelekileyo i-spindle ngexesha lokusebenza, kubangela ukuba i-spindle iguqe kwaye ngaloo ndlela ibangele ukusika ukungcangcazela.
- I-nut yokulayishwa kwangaphambili kweebheringi ikhululekile, ibangela ukuba i-spindle ihambe nge-axially kwaye itshabalalise ukuchaneka okujikelezayo kwe-spindle, okukhokelela kwi-vibration.
- Iibheringi zifakwe amanqaku okanye zonakaliswe, okukhokelela kungquzulwano olungalinganiyo phakathi kwezinto eziqengqelekayo kunye nemidyarho yeebheringi kunye nokuvelisa ukungcangcazela okungaqhelekanga.
- Umsonto kunye nebhokisi azinyamezeli. Ngokomzekelo, ukuba i-cylindricity okanye i-coaxiality ye-spindle ayihambelani neemfuno, okanye ukuchaneka kwemingxuma yokufaka i-bearing kwi-box ihlwempuzekile, iya kuchaphazela ukuzinza okujikelezayo kwe-spindle kwaye ikhokelela kwi-vibration.
- Eminye imiba, njengokunxitywa kwesixhobo esingalinganiyo, iiparamitha zokusika ezingafanelekanga (ezifana nesantya sokusika kakhulu, isantya sokutya esigqithisileyo, njl.njl.), kunye nokubamba okuxekethileyo kwesixhobo sokusebenza, nako kunokubangela ukungcangcazela.
- Kwimeko ye-lathe, iindawo ezihambayo zomphathi wesixhobo se-turret zinokukhululeka okanye uxinzelelo lwe-clamping lungonelanga kwaye aluqiniswanga ngokufanelekileyo. Ngexesha lokusika, ukungazinzi komnini wesixhobo kuya kuhanjiswa kwi-spindle system, kubangela ukungcangcazela.
Iindlela zokulungisa ingxaki:
- Jonga izikrufu ezidibanisa ibhokisi yokusonta kunye nebhedi. Ukuba zikhululekile, ziqinise ngexesha lokuqinisekisa uxhulumaniso oluqinileyo kunye nokuphucula ukuqina okupheleleyo.
- Lungisa ukulayishwa kwangaphambili kweebheringi. Ngokohlobo lweebheringi kunye neemfuno zesixhobo somatshini, sebenzisa iindlela ezifanelekileyo zokulayishwa kwangaphambili, ezifana nokulungelelanisa ngamantongomane okanye ukusebenzisa i-spring preloading, ukwenza imvume yokuthwala ifikelele kuluhlu olufanelekileyo kwaye uqinisekise inkxaso ezinzileyo ye-spindle.
- Jonga kwaye uqinise i-nut yokulayishwa kwangaphambili kweebheringi ukuthintela i-spindle ukuba ihambe nge-axially. Ukuba i-nut yonakele, yitshintshe ngexesha.
- Kwimeko yeebheringi ezifunyenweyo okanye ezonakalisiweyo, qhawula i-spindle, buyisela iibheringi ezonakalisiweyo, kwaye ucoce kwaye uhlolisise amacandelo afanelekileyo ukuqinisekisa ukuba akukho kungcola.
- Khangela ukuchaneka kwe-spindle kunye nebhokisi. Kwiindawo ezingenakunyamezelwa, iindlela ezifana nokugaya kunye nokukhuhla zingasetyenziselwa ukulungiswa ukuqinisekisa intsebenziswano efanelekileyo phakathi kwe-spindle kunye nebhokisi.
- Jonga imeko yokunxiba isixhobo kwaye utshintshe izixhobo ezigugile kakhulu ngexesha elifanelekileyo. Lungiselela iiparamitha zokusika ngokukhetha isantya esifanelekileyo sokusika, amaxabiso okutya, kunye nokusika ubunzulu obusekwe kwizinto ezifana nezixhobo zokusebenza, izixhobo zokusebenza, kunye nokusebenza kwesixhobo somatshini. Qinisekisa ukuba i-workpiece ibotshelelwe ngokuqinileyo nangokuthembekileyo. Ngeengxaki zesibambi sesixhobo se-turret se-lathe, jonga imeko yoqhagamshelo lwamalungu ashukumayo kwaye ulungelelanise uxinzelelo lwe-clamping ukwenzela ukuba ibambe izixhobo ngokuzinzileyo.
(III) Ingxolo Egqithisileyo kwiBhokisi yokuphotha
Izinto ezibangela iimpazamo:
- Ulungelelwaniso oluguquguqukayo lwamacandelo e-spindle luhlwempuzekileyo, luvelisa amandla angalinganiyo e-centrifugal ngexesha lokujikeleza kwesantya esiphezulu, okubangela ukungcangcazela kunye nengxolo. Oku kunokuba ngenxa yokungalingani kobuninzi bokusabalalisa kwamalungu afakwe kwi-spindle (ezifana nezixhobo, i-chucks, i-pulleys, njl.)
- I-meshing clearance yeegiya ayilingani okanye yonakaliswe kakhulu. Xa i-gears mesh, impembelelo kunye nengxolo iya kuveliswa. Ngexesha lokusetyenziswa kwexesha elide, ukucocwa kwe-meshing yeegiya kunokutshintsha ngenxa yokuguga, ukudinwa, kunye nezinye izizathu, okanye indawo yezinyo inokuba ne-flaking, iintanda kunye neminye imonakalo.
- Iibheringi zonakaliswe okanye i-drive shafts igobile. Iibheringi ezonakeleyo ziya kubangela ukuba i-spindle isebenze ngokungazinzi kwaye ivelise ingxolo. I-bent drive shafts iya kukhokelela kwi-eccentricity ngexesha lokujikeleza, ibangela ukungcangcazela kunye nengxolo.
- Ubude beebhanti zokuqhuba azihambelani okanye zikhululekile kakhulu, zibangela ukuba iibhanti zokuqhuba zingcangcazele kwaye zixutywe ngexesha lokusebenza, ukuvelisa ingxolo kunye nokuchaphazela ukusebenza kakuhle kokuhanjiswa kunye nokuzinza kwesantya se-spindle.
- Ukuchaneka kwezixhobo kubi. Umzekelo, ukuba impazamo yeprofayile yezinyo, impazamo yepitch, njl.
- Ukuthambisa kakubi. Ukungabikho kweoyile yokuthambisa eyaneleyo okanye xa ioyile yokuthambisa iwohloka, ukungqubana kwamacandelo afana neegiya kunye neebheringi kwibhokisi yokusonta kuyanda, okwenza kube lula ukwenza ingxolo kunye nokukhawulezisa ukunxiba kwamacandelo.
Iindlela zokulungisa ingxaki:
- Ukuqhuba ukufumanisa ibhalansi eguqukayo kunye nokulungiswa kumacandelo e-spindle. Umvavanyi webhalansi oguqukayo unokusetyenziselwa ukufumanisa i-spindle kunye neendawo ezinxulumene nazo. Kwiindawo ezinobunzima obukhulu obungalinganiyo, ulungelelwaniso lunokwenziwa ngokususa izinto (ezifana nokugaya, ukugaya, njl.) okanye ukongeza i-counterweights ukwenza amacandelo e-spindle ahlangabezane neemfuno zokulinganisa okuguquguqukayo.
- Jonga imeko ye-meshing yeegiya. Kwiigiya ezinokungabikho kwe-meshing clearances, ingxaki inokusonjululwa ngokuhlengahlengisa umgama osembindini weegiya okanye ukubuyisela iigiya ezigugile kakhulu. Kwiigiya ezinendawo yamazinyo eyonakeleyo, zibuyisele kwangethuba ukuze uqinisekise i-meshing elungileyo yeegiya.
- Jonga iibheringi kwaye uqhube i-shafts. Ukuba iibheringi zonakele, zibuyisele ezintsha. Kwii-shafts ezigobileyo zokuqhuba, ziyakwazi ukuchaneka ngokusebenzisa iindlela zokuqondisa. Ukuba ukugoba kunzima, buyisela iishafts zokuqhuba.
- Lungisa okanye utshintshe amabhanti okuqhuba ukwenza ubude bawo buhambelane kunye noxinzelelo olufanelekileyo. Uxinzelelo olufanelekileyo lwamabhanti okuqhuba lunokufezekiswa ngokulungelelanisa izixhobo zokuxinzelela ibhanti, njengendawo yokuma kwepuli yoxinzelelo.
- Ngengxaki yokuchaneka kakubi kwezixhobo, ukuba zisanda kufakwa kwaye ukuchaneka akuhambelani neemfuno, zitshintshe ngezixhobo ezihlangabezana neemfuno zokuchaneka. Ukuba ukuchaneka kuyancipha ngenxa yokugqoka ngexesha lokusetyenziswa, lungisa okanye ubeke endaweni yawo ngokwemeko yangempela.
- Jonga inkqubo yokuthambisa yebhokisi yokusonta ukuqinisekisa ukuba ubungakanani beoyile yokuthambisa yanele kwaye nomgangatho ulungile. Rhoqo tshintsha ioyile yokuthambisa, coca imibhobho yokuthambisa kunye nezihluzo ukuze uthintele ukungcola ekuthinteleni iipaseji zeoyile kwaye uqinisekise ukuthambisa okulungileyo kwazo zonke iinxalenye.
(IV) Umonakalo kwiiGear kunye neeBearings
Izinto ezibangela iimpazamo:
- Uxinzelelo lokutshintsha luphezulu kakhulu, lubangela ukuba iigiya zonakaliswe yimpembelelo. Ngexesha lokutshintsha kwesantya sokusebenza kwesixhobo somatshini, ukuba uxinzelelo lokutshintsha luphezulu kakhulu, iigiya ziya kuthwala impembelelo emandla ngokugqithisileyo ngexesha le-meshing, ekhokelela ngokulula kumonakalo kwindawo yezinyo, ukwaphuka kwiingcambu zamazinyo, kunye nezinye iimeko.
- Indlela yokuguqula yonakaliswe okanye izikhonkwane zokulungisa ziwa, okwenza inkqubo yokutshintsha ingaqhelekanga kwaye iphazamise ubudlelwane be-meshing phakathi kweegesi, ngaloo ndlela ibangele umonakalo kwiigesi. Ngokomzekelo, i-deformation kunye nokugqoka iifolokhwe zokutshintsha, ukuphuka kwezikhonkwane zokulungisa, njl njl kuya kuchaphazela ukuchaneka kunye nokuzinza kokutshintsha.
- Ukulayishwa kwangaphambili kweebheringi kukhulu kakhulu okanye akukho lubrication. Ukulayisha kwangaphambili okugqithisileyo kubangela ukuba iibheringi zithwale imithwalo egqithisileyo, ukukhawuleza ukuguga kunye nokukhathala kweebheringi. Ngaphandle kwe-lubrication, iibheringi ziya kusebenza kwindawo eyomileyo, ekhokelela ekugqithiseni, ukutshisa, kunye nomonakalo kwiibhola okanye kwi-raceways yeebheringi.
Iindlela zokulungisa ingxaki:
- Jonga inkqubo yoxinzelelo lokutshintsha kwaye ulungelelanise uxinzelelo lokutshintsha kuluhlu olufanelekileyo. Oku kunokufezekiswa ngokulungelelanisa i-valve yoxinzelelo lwenkqubo ye-hydraulic okanye izixhobo zokulungiswa koxinzelelo lwenkqubo ye-pneumatic. Ngexesha elifanayo, khangela iisekethe zokulawula ukutshintshwa kunye ne-solenoid valves kunye namanye amacandelo ukuze uqinisekise ukuba iimpawu ezitshintshileyo zichanekile kwaye izenzo zihamba kakuhle, ukuphepha impembelelo yegesi egqithisileyo ngenxa yokutshintsha okungaqhelekanga.
- Hlola kwaye ulungise indlela yokutshintsha, ukulungisa okanye ukubuyisela iifolokhwe zokutshintsha ezonakalisiweyo, izikhonkwane zokulungisa, kunye namanye amacandelo ukuqinisekisa ukusebenza okuqhelekileyo kwendlela yokutshintsha. Ngethuba lenkqubo yendibano, qinisekisa ukuchaneka kofakelo kunye noxhulumaniso oluqinileyo lwecandelo ngalinye.
- Lungisa ukulayishwa kwangaphambili kweebheringi. Ngokweemfuno zobuchwepheshe zeebheringi kunye neemeko zokusebenza zesixhobo somatshini, sebenzisa iindlela ezifanelekileyo zokulayisha kwangaphambili kunye nobukhulu obufanelekileyo bokulayisha kwangaphambili. Kwangaxeshanye, qinisa ulawulo lokuthambisa iibheringi, khangela rhoqo kwaye wongeze ioyile yokuthambisa ukuze uqinisekise ukuba iibheringi zihlala zikwimeko entle yokuthambisa. Kuba iibheringi ezonakeleyo ngenxa yokuthanjiswa kakubi, emva kokutshintshwa kwazo ngeebheringi ezintsha, ucoce ngokucokisekileyo inkqubo yokuthambisa ukuze uthintele ukungcola ukuba kungangeni kwiibheringi kwakhona.
(V) Ukungakwazi kweSpindle ukuguqula isantya
Izinto ezibangela iimpazamo:
- Ingaba uphawu lokutshintsha kombane luphumayo. Ukuba kukho impazamo kwinkqubo yokulawula umbane, ayinakukwazi ukuthumela uphawu oluchanekileyo lokutshintsha, okubangela ukungakwazi kwe-spindle ukwenza umsebenzi wokutshintsha isantya. Umzekelo, ukungaphumeleli kokuhanjiswa kwisekethe yolawulo, iimpazamo kwiprogram ye-PLC, kunye nokungasebenzi kakuhle kwezinzwa kunokuchaphazela ukukhutshwa kwesiginali eguqukayo.
- Ingaba uxinzelelo lwanele. Kwiinkqubo ze-hydraulic okanye i-pneumatic speed change systems, ukuba uxinzelelo alunelanga, alukwazi ukunika amandla aneleyo okuqhuba ukunyakaza kwendlela yokutshintsha isantya, okubangela ukuba i-spindle ingakwazi ukutshintsha isantya. Uxinzelelo olunganeleyo lunokubangelwa ukungaphumeleli kweempompo ze-hydraulic okanye iimpompo ze-pneumatic, ukuvuza kwemibhobho, ukulungiswa okungafanelekanga kweevalve zoxinzelelo kunye nezinye izizathu.
- I-cylinder ye-hydraulic cylinder igugile okanye ibambekile, okwenza i-cylinder ye-hydraulic ayikwazi ukusebenza ngokuqhelekileyo kwaye ayikwazi ukutyhala isantya sokutshintsha isantya okanye i-clutches kunye nezinye izinto ukwenza isenzo sokutshintsha isantya. Oku kunokubangelwa ngumonakalo kwiitywina zangaphakathi ze-hydraulic cylinder, ukugqoka okukhulu phakathi kwepiston kunye ne-cylinder barrel, kunye nokungcola okungena kwi-cylinder ye-hydraulic.
- I-valve ye-solenoid eguqukayo ibambekile, ikhusela i-valve ye-solenoid ekutshintsheni isalathiso ngokuqhelekileyo, okubangelwa ukungakwazi kweoli ye-hydraulic okanye umoya oxinzelelweyo ukuba uhambe ngendlela enqunywe kwangaphambili, ngaloo ndlela ichaphazela isenzo sendlela yokutshintsha isantya. Ukuxinga kwevalve ye-solenoid kunokubangelwa kukuba undoqo wevalve ubambeke bubumdaka, ukonakala kwekhoyili yevalve ye-solenoid, kunye nezinye izizathu.
- Ifolokhwe eguqukayo ye-hydraulic cylinder iwa, ibangela uxhulumaniso phakathi kwe-cylinder ye-hydraulic kunye ne-speed change gears ingaphumeleli kwaye ayikwazi ukuhambisa amandla okutshintsha isantya. Ukuwa kwefolokhwe kunokubangelwa ziibholiti ezikhululekileyo zokulungisa ifolokhwe, ukunxiba kunye nokwaphuka kwefolokhwe, kunye nezinye izizathu.
- I-cylinder ye-hydraulic cylinder ivuza ioli okanye inokuvuza kwangaphakathi, ukunciphisa uxinzelelo olusebenzayo lwe-hydraulic cylinder kwaye ayikwazi ukunika amandla okwaneleyo ukugqiba isenzo sokutshintsha isantya. Ukuvuza kwe-oyile okanye ukuvuza kwangaphakathi kunokubangelwa ukuguga kwamatywina e-hydraulic cylinder, ukukhutshwa ngokugqithiseleyo phakathi kwepiston kunye ne-cylinder barrel, kunye nezinye izizathu.
- Ukungasebenzi kakuhle kokutshintsha kwekhompawundi. Ukutshintshwa kwekhompawundi kusetyenziselwa ukukhangela iimpawu ezifana nokuba utshintsho lwesantya lugqityiwe. Ukuba utshintsho lungasebenzi kakuhle, luya kubangela ukuba inkqubo yokulawula ingakwazi ukugweba ngokuchanekileyo imeko yokutshintsha isantya, ngaloo ndlela ichaphazela ukuguqulwa kwesantya esilandelayo okanye ukusebenza kwesixhobo somatshini.
Iindlela zokulungisa ingxaki:
- Jonga inkqubo yokulawula umbane. Sebenzisa izixhobo ezifana ne-multimeters kunye ne-oscilloscopes ukubona imigca yemveliso yesiginali eguqukayo kunye nezinto ezinxulumene nombane. Ukuba ukusilela kwe-relay kufunyenwe, yibuyisele. Ukuba kukho impazamo kwiprogram yePLC, yilungise kwaye uyilungise. Ukuba i-sensor ingasebenzi kakuhle, yibuyisele entsha ukuze uqinisekise ukuba isignali yokutshintsha inokukhutshwa ngokuqhelekileyo.
- Jonga uxinzelelo lwe-hydraulic okanye inkqubo ye-pneumatic. Ngoxinzelelo olungonelanga, jonga kuqala imeko yokusebenza yepompo ye-hydraulic okanye impompo yepneumatic. Ukuba kukho ukusilela, yilungise okanye uyibuyisele. Jonga ukuba kukho ukuvuza kwimibhobho. Ukuba kukho iindawo ezivuzayo, zilungise kwangethuba. Lungisa iivalve zoxinzelelo ukwenza uxinzelelo lwenkqubo lufikelele kwixabiso elichaziweyo.
- Ngengxaki ye-cylinder ye-hydraulic cylinder egugileyo okanye igxininiswe, ukuqhawula i-cylinder ye-hydraulic, jonga iimeko zokugqoka izitywina zangaphakathi, i-piston, kunye ne-cylinder barrel, indawo yeempawu ezonakalisiweyo, ukulungisa okanye ukubuyisela i-piston egugileyo kunye ne-cylinder barrel, ukucoca ngaphakathi kwi-cylinder ye-hydraulic impurities, kwaye ususe.
- Jonga ivalve yesolenoid eguqukayo. Ukuba i-valve core ibambekile ngenxa yokungcola, qhaqha kwaye ucoce ivalve ye-solenoid ukususa ukungcola. Ukuba i-valve ye-solenoid yonakele, yitshintshe nge-coil entsha ukuqinisekisa ukuba i-valve ye-solenoid inokutshintsha indlela eqhelekileyo.
- Qwalasela ifolokhwe yecylinder yehydraulic eguqukayo. Ukuba ifolokhwe iyawa, yibuyisele kwaye uqinise iibholithi zokulungisa. Ukuba ifolokhwe igugile okanye iqhekeziwe, yitshintshe ngefoloko entsha ukuze uqinisekise uxhulumaniso oluthembekileyo phakathi kwefoloko kunye nesantya sokutshintsha isantya.
- Ukujongana nengxaki yokuvuza kwe-oyile okanye ukuvuza kwangaphakathi kwe-cylinder ye-hydraulic cylinder. Faka endaweni yezitywina zokuguga, lungisa ukucocwa phakathi kwepiston kunye ne-cylinder barrel. Iindlela ezinjengokutshintsha i-piston okanye i-cylinder barrel kunye nobukhulu obufanelekileyo kunye nokwandisa inani lamatywina angasetyenziselwa ukuphucula ukusebenza kokutywinwa kwe-cylinder ye-hydraulic.
- Qwalasela iswitshi edibanisayo eguqukayo. Sebenzisa izixhobo ezinje ngee-multimeters ukubona imeko yokucima kokutshintsha. Ukuba utshintsho alusebenzi kakuhle, lutshintshe ngotshintsho olutsha ukuqinisekisa ukuba luyakwazi ukubona ngokuchanekileyo imeko yokutshintsha isantya kwaye ubuyisele umqondiso ochanekileyo kwinkqubo yokulawula.
(VI) Ukusilela kweSpindle ukuJikelezisa
Izinto ezibangela iimpazamo:
- Nokuba umyalelo wokujikeleziswa kwe-spindle uphumayo. Ngokufana nokungakwazi kwe-spindle ukutshintsha isantya, impazamo kwindlela yokulawula umbane inokukhokelela ekungakwazini ukukhupha umyalelo wokujikeleza kwe-spindle, okwenza i-spindle ingakwazi ukuqala.
- Umtshini wokukhusela awucinezelwa okanye ungasebenzi kakuhle. Amaziko omatshini ahlala anezitshixo ezithile zokukhusela, ezifana ne-spindle box door switch, i-tool clamping monitoring switch, njl.
- Ichuck ayiwunyanzeli umsebenzi. Kwezinye iileyile okanye amaziko omatshini anechucks, ukuba i-chuck ayinyanzeli i-workpiece, inkqubo yokulawula isixhobo somatshini iya kunciphisa ukujikeleza kwe-spindle ukukhusela i-workpiece ukuba ibhabha ngaphandle ngexesha lenkqubo yokucwangcisa kwaye ibangele ingozi.
- Iswitshi yekhompawundi eguqukayo yonakele. Ukungasebenzi kakuhle kokutshintshwa kwekhompawundi eguqukayo kunokuchaphazela ukuhanjiswa komqondiso wokuqala we-spindle okanye ukufumanisa i-spindle egijimayo, okubangelwa ukungakwazi kwe-spindle ukujikeleza ngokuqhelekileyo.
- Kukho ukuvuza kwangaphakathi kwi-valve ye-solenoid eguqukayo, eya kwenza ukuba uxinzelelo lwenkqubo yokutshintsha isantya lungazinzi okanye lungakwazi ukumisela uxinzelelo oluqhelekileyo, ngaloo ndlela luchaphazela ukujikeleza kwe-spindle. Ngokomzekelo, kwinkqubo yokutshintsha isantya se-hydraulic, ukuvuza kwe-valve ye-solenoid kunokukhokelela ekungakwazini kweoli ye-hydraulic ukutyhala ngokufanelekileyo izinto ezifana ne-clutches okanye i-gear, okwenza i-spindle ingakwazi ukufumana amandla.
Iindlela zokulungisa ingxaki:
- Jonga imigca yemveliso yomyalelo wokujikeleza kombane kwinkqubo yolawulo lombane kunye nezinto ezinxulumeneyo. Ukuba impazamo ifunyenwe, zilungise okanye uzibuyisele kwangethuba ukuze uqinisekise ukuba umyalelo wokujikeleza unokukhutshwa ngokuqhelekileyo.
- Jonga ubume bokutshintsha kokhuseleko ukuqinisekisa ukuba bacinezelwe ngokuqhelekileyo. Ukungasebenzi kakuhle kokutshintshwa kokukhusela, ukulungisa okanye ukutshintshela ukuze kuqinisekiswe ukuba umsebenzi wokukhusela ukhuseleko lwesixhobo somatshini uqhelekileyo ngaphandle kokuchaphazela ukuqala okuqhelekileyo kwe-spindle.
- Jonga imeko yokubambelela kwi-chuck ukuqinisekisa ukuba i-workpiece ibambene ngokuqinileyo. Ukuba kukho impazamo kwi-chuck, njengokungonelanga kwamandla obambeleyo okanye ukunxitywa kwemihlathi ye-chuck, lungisa okanye ubuyisele i-chuck ngexesha ukuze isebenze ngokuqhelekileyo.
- Qwalasela iswitshi edibanisayo eguqukayo. Ukuba yonakele, yitshintshe enye entsha ukuze uqinisekise ukuhanjiswa okuqhelekileyo kwesiginali yokuqalisa i-spindle kunye nokufunyanwa ngokuchanekileyo kwimeko eqhubayo.
- Qwalasela imeko yokuvuza kwevalve ye-solenoid eguqukayo. Iindlela ezinjengovavanyo loxinzelelo kunye nokujonga ukuba kukho ukuvuza kwe-oyile ejikeleze ivalve ye-solenoid zingasetyenziselwa ukugweba. Iivalve ze-solenoid ezinokuvuza, ukuqhaqha, ukucoceka, ukujonga i-valve core kunye nokutywinwa, ukubuyisela izitywina ezonakalisiweyo okanye i-valve ye-solenoid yonke ukuqinisekisa ukusebenza kakuhle kokutywinwa kunye noxinzelelo oluzinzileyo lwenkqubo yokutshintsha isantya.
(VII) Ukufudumeza kweSpindle
Izinto ezibangela iimpazamo:
- Ukulayishwa kwangaphambili kweebheringi zokusonta kukhulu kakhulu, kwandisa ukukhuhlana kwangaphakathi kweebheringi kunye nokuvelisa ubushushu obugqithisileyo, okukhokelela kubushushu obugqithisiweyo be-spindle. Oku kunokuba ngenxa yokusebenza okungafanelekanga ngexesha lokudibanisa okanye ukulungiswa kwe-preload yokuthwala okanye ukusetyenziswa kweendlela ezingafanelekanga zokulayisha kwangaphambili kunye nobukhulu bokulayishwa kwangaphambili.
- Iibheringi zifakwe amanqaku okanye zonakaliswe. Ngethuba lenkqubo yokusebenza, iibheringi zinokuthi zifakwe amanqaku okanye zonakaliswe ngenxa ye-lubrication engafanelekanga, i-overload, into yangaphandle yokungena, njl.njl Ngeli xesha, ukungqubuzana kweebheringi kuya kunyuka ngokukhawuleza, ukuvelisa ubushushu obukhulu kwaye kubangele ukuba i-spindle idlule.
- Ioli yokuthambisa imdaka okanye iqulethe ukungcola. Ioli engcolileyo yokuthambisa iya kwandisa i-coefficient ye-friction phakathi kweebheringi kunye nezinye iindawo ezihambayo, ukunciphisa umphumo wokuthambisa. Okwangoku, ukungcola kunokwenzeka