"Iingxaki eziqhelekileyo kunye nezisombululo ze-Deep Hole Machining yezixhobo zokusika kumaziko oMatshini"
Kwinkqubo yomatshini onzulu wamaziko omatshini, iingxaki ezinjengokuchaneka komda, umgangatho womphezulu womatshini owenziwa ngoomatshini, kunye nobomi besixhobo buhlala busenzeka. Ezi ngxaki azichaphazeli nje ukusebenza kakuhle kunye nomgangatho wemveliso kodwa zinokunyusa iindleko zemveliso. Ke ngoko, ukuqonda kunye nokuqonda izizathu zezi ngxaki kunye nezisombululo zabo kubaluleke kakhulu.
I. Umngxuma owandisiweyo ububanzi ngempazamo enkulu
(A) Oonobangela
(A) Oonobangela
- Idayamitha yangaphandle eyilelweyo ye-reamer inkulu kakhulu okanye kukho ii-burrs kumda wokusika we-reamer.
- Isantya sokusika siphezulu kakhulu.
- Umlinganiselo wesondlo awufanelekanga okanye isibonelelo somatshini sikhulu kakhulu.
- I-engile yokuphambuka engundoqo ye-reamer inkulu kakhulu.
- Umphindi ugobile.
- Kukho imiphetho eyakhiweyo eqhotyoshelwe kumda wokusika we-reamer.
- Ukukhutshwa kwe-reamer cutting edge ngexesha lokugaya kudlula ukunyamezela.
- Ulwelo lokusika alukhethwa ngokungafanelekanga.
- Xa ufaka i-reamer, amabala e-oyile kwi-taper shank surface ayisulwanga okanye kukho i-dents kwi-taper surface.
- Emva kokuba umsila osicaba we-taper shank ulungelelaniswa kwaye ufakwe kwi-spindle isixhobo somatshini, i-taper shank kunye ne-taper iphazamisa.
- Umsonto wokusonta ugobile okanye umsinga wokusonta ukhululekile kakhulu okanye wonakele.
- Ukudada kwe-reamer akubhetyebhetye.
- Xa isandla sibuyisela amandla, amandla asetyenziswa zizandla zozibini awafani, nto leyo ebangela ukuba isixhobo esiphinda sijike sijiwuze ngasekhohlo nasekunene.
(B) Izisombululo - Ngokwemeko ethile, ukunciphisa ngokufanelekileyo i-diameter yangaphandle ye-reamer ukuqinisekisa ukuba ubungakanani besixhobo buhlangabezana neemfuno zoyilo. Ngaphambi kokucutshungulwa, jonga ngokucophelela i-reamer kwaye ususe i-burrs kwinqanaba lokusika ukuze uqinisekise ubukhali kunye nokuchaneka kwesixhobo.
- Nciphisa isantya sokusika. Isantya sokusika esigqithileyo siya kukhokelela ekwandeni kokunxitywa kwesixhobo, ukwandiswa komngxuma wedayamitha, kunye neminye imiba. Ngokwezixhobo ezahlukeneyo zomatshini kunye neentlobo zezixhobo, khetha isantya esifanelekileyo sokusika ukuze uqinisekise umgangatho wokuqhuba kunye nobomi besixhobo.
- Ukulungelelanisa ngokufanelekileyo izinga lokutya okanye ukunciphisa isibonelelo somatshini. Izinga lokutya okugqithisileyo okanye isibonelelo somatshini siya kwandisa amandla okusika, okukhokelela kububanzi bomngxuma owandisiweyo. Ngokulungelelanisa ngokufanelekileyo iiparitha zokucubungula, ububanzi bomngxuma bunokulawulwa ngokufanelekileyo.
- Ukunciphisa ngokufanelekileyo i-angle yokuphambuka ephambili. I-angle enkulu kakhulu ye-deflection angle iya kubangela ukuba amandla okusika agxininise kwelinye icala lesixhobo, ekhokelela ngokulula kumngxuma owandisiweyo we-diameter kunye nokunxiba isixhobo. Ngokweemfuno zokusetyenzwa, khetha i-angle efanelekileyo yokuphambuka ekuphuculeni ukuchaneka kokusetyenzwa kunye nobomi besixhobo.
- Kwisixhobo esigobileyo, yilungise okanye uyilahle. Isixhobo esigobileyo asinakuqinisekisa ukuchaneka kokusetyenzwa kwaye sisenokonakalisa i-workpiece kunye nesixhobo somatshini.
- Ngononophelo i-cutting edge ye-reamer nge-oilstone ukususa i-edge eyakhelweyo kwaye uqinisekise ukuba umgca wokusika ulungile kwaye uphelele. Ubukho bemiphetho eyakhiweyo buya kuchaphazela umphumo wokusika kwaye kukhokelela kwi-diameter engazinzanga yomngxuma.
- Lawula ukuphuma kwe-reamer cut edge ngexesha lokugaya ngaphakathi koluhlu oluvumelekileyo. Ukukhutshwa okugqithisileyo kuya kubangela ukuba isixhobo singcangcazele ngexesha lokucubungula kwaye sichaphazele ukuchaneka kokucubungula.
- Khetha ulwelo lokusika olunomsebenzi ongcono wokupholisa. Ulwelo olufanelekileyo lokusika lunokunciphisa ubushushu bokusika, ukunciphisa ukunxiba kwesixhobo, kunye nokuphucula umgangatho wokulungisa umphezulu. Ngokwemathiriyeli yomatshini kunye neemfuno zokusetyenzwa, khetha uhlobo olufanelekileyo lokusika ulwelo kunye noxinzelelo.
- Ngaphambi kokufaka i-reamer, amabala e-oyile ngaphakathi kwe-taper shank ye-reamer kunye nomngxuma we-taper wesixhobo sokuphotha somatshini kufuneka ucinywe. Apho kukho i-dents kwi-taper surface, yigqoke nge-oilstone. Qinisekisa ukuba isixhobo sifakwe ngokuqinileyo kwaye ngokuchanekileyo ukuphepha iingxaki zokucubungula ezibangelwa ukufakela okungafanelekanga.
- Gcoba umsila osicaba we-reamer ukuqinisekisa ukuchaneka kwayo ngokufanelekileyo kunye ne-spindle yesixhobo somatshini. Umsila osicaba ongalunganga uya kubangela ukuba isixhobo singazinzi ngexesha lokucubungula kwaye sichaphazele ukuchaneka kokucubungula.
- Lungisa okanye ubuyisele indawo yokuzala. Iibheringi zokuphotha ezikhululekileyo okanye ezonakalisiweyo ziya kukhokelela ekugotyweni kokusonta kwaye ngaloo ndlela kuchaphazele ukuchaneka kokusebenza. Jonga rhoqo imeko yeebheringi ze-spindle kwaye ulungelelanise okanye ubeke endaweni yazo ngexesha.
- Lungisa i-chuck edadayo kwaye ulungelelanise i-coaxiality. Qinisekisa ukuba i-reamer i-coaxial kunye ne-workpiece ukunqanda i-diameter yomngxuma eyandisiweyo kunye nokusetyenzwa kweengxaki zomgangatho womphezulu ezibangelwa ukungahambi kakuhle.
- Xa ubuyisela isandla kwakhona, nikela ingqalelo ekusebenziseni amandla ngokulinganayo ngezandla zozibini ukunqanda ukuba isixhobo esiphinda sijiwuze ngasekhohlo nasekunene. Iindlela zokusebenza ezichanekileyo zinokuphucula ukuchaneka kokucubungula kunye nobomi besixhobo.
II. Ukunciphisa umngxuma ububanzi
(A) Oonobangela
(A) Oonobangela
- Idayamitha yangaphandle eyilelweyo incinci kakhulu.
- Isantya sokusika siphantsi kakhulu.
- Umlinganiselo wesondlo mkhulu kakhulu.
- I-engile yokuphambuka engundoqo ye-reamer incinci kakhulu.
- Ulwelo lokusika alukhethwa ngokungafanelekanga.
- Ngexesha lokugaya, indawo egugileyo ye-reamer ayicolwanga ngokupheleleyo, kwaye ukubuyiswa kwe-elastic kunciphisa i-diameter yomngxuma.
- Xa uhlaziya iindawo zentsimbi, ukuba isibonelelo sikhulu kakhulu okanye i-reamer ayibukhali, ukubuyiswa kwe-elastic kulungele ukwenzeka, ukunciphisa ububanzi bomngxuma.
- Umngxuma wangaphakathi awukho ngeenxa zonke, kwaye ububanzi bomngxuma awufanelekanga.
(B) Izisombululo - Buyisela i-diameter yangaphandle ye-reamer ukuqinisekisa ukuba ubungakanani besixhobo buhlangabezana neemfuno zoyilo. Ngaphambi kokucubungula, linganisa kwaye uhlole i-reamer kwaye ukhethe ubungakanani besixhobo esifanelekileyo.
- Ukwandisa ngokufanelekileyo isantya sokusika. Isantya esisezantsi kakhulu sokusika siya kukhokelela ekusebenzeni okuphantsi kokusebenza kunye nokunciphisa i-diameter yomngxuma. Ngokwezixhobo ezahlukeneyo zomatshini kunye neentlobo zezixhobo, khetha isantya esifanelekileyo sokusika.
- Ukunciphisa ngokufanelekileyo izinga lokutya. Ukugqithiswa kwesantya sokutya kuya kwandisa amandla okusika, okukhokelela ekunciphiseni umngxuma ububanzi. Ngokulungelelanisa ngokufanelekileyo iiparitha zokucubungula, ububanzi bomngxuma bunokulawulwa ngokufanelekileyo.
- Yandisa ngokufanelekileyo i-angle yokuphambuka ephambili. I-angle encinci kakhulu yokuphambuka iya kubangela ukuba amandla okusika ahlakazwe, akhokelela ngokulula kumngxunya ocuthiweyo. Ngokweemfuno zokusetyenzwa, khetha i-angle efanelekileyo yokuphambuka ekuphuculeni ukuchaneka kokusetyenzwa kunye nobomi besixhobo.
- Khetha ulwelo lokusika olunamafutha kunye nokusebenza kakuhle kokuthambisa. Ulwelo olufanelekileyo lokusika lunokunciphisa ubushushu bokusika, ukunciphisa ukunxiba kwesixhobo, kunye nokuphucula umgangatho wokulungisa umphezulu. Ngokwemathiriyeli yomatshini kunye neemfuno zokusetyenzwa, khetha uhlobo olufanelekileyo lokusika ulwelo kunye noxinzelelo.
- Ukutshintsha rhoqo i-reamer kwaye ugaye ngokufanelekileyo inxalenye yokusika ye-reamer. Susa inxalenye egugileyo ngexesha ukuqinisekisa ubukhali kunye nokuchaneka kwesixhobo.
- Xa uyila ubungakanani be-reamer, izinto ezinjengokubuyiselwa kwe-elastic ye-machining material kufuneka ziqwalaselwe, okanye amaxabiso kufuneka athathwe ngokweyona meko. Ngokwemathiriyeli yomatshini eyahlukeneyo kunye neemfuno zokusetyenzwa, uyila ngokufanelekileyo ubungakanani besixhobo kunye neeparamitha zokusetyenzwa.
- Yenza uvavanyo lokusika, thatha isibonelelo esifanelekileyo, kwaye usila ireyiri ebukhali. Ngokusikwa kovavanyo, misela iiparamitha zokusetyenzwa ngokufanelekileyo kunye nemeko yesixhobo sokuqinisekisa umgangatho wokuqhuba.
III. Unround umngxuma wangaphakathi reamed
(A) Oonobangela
(A) Oonobangela
- Isixhobo esiphinda-phindayo sinde kakhulu, asinako ukuqina, kwaye siyangcangcazela xa siphinda senziwa.
- I-engile yokuphambuka engundoqo ye-reamer incinci kakhulu.
- Ibhanti yokusika ye-reamer imxinwa.
- Isibonelelo sokubuyisela kwakhona sikhulu kakhulu.
- Kukho izikhewu kunye nemingxuma enqamlezileyo kumphezulu ongaphakathi womngxuma.
- Kukho imingxuma yesanti kunye nemingxuma kumphezulu womngxuma.
- Umkhono wokusonta ukhululekile, akukho mkhono wesikhokelo, okanye indawo yokungena phakathi kwesixhobo sokuphotha kunye nomkhono wesikhokelo mkhulu kakhulu.
- Ngenxa yokuba i-workpiece enodonga olubhityileyo ibotshelelwe ngokuqinileyo, i-workpiece iyagqwetheka emva kokususwa.
(B) Izisombululo - Kwisixhobo sokuphinda sibe ngqongqo ngokwaneleyo, isikhuseli esinepitch engalinganiyo sinokusetyenziselwa ukuphucula ubungqongqo besixhobo. Kwangaxeshanye, ufakelo lwe-reamer kufuneka lusebenzise uqhagamshelo oluqinileyo ukunciphisa ukungcangcazela.
- Yandisa eyona engile yokuphambuka. I-angle encinci ye-deflection angle iya kubangela ukuba amandla okusika ahlakazeke, akhokelela ngokulula kumngxuma ongaphakathi ongaphakathi. Ngokweemfuno zokusetyenzwa, khetha i-angle efanelekileyo yokuphambuka ekuphuculeni ukuchaneka kokusetyenzwa kunye nobomi besixhobo.
- Khetha i-reamer eqinisekisiweyo kwaye ulawule ukunyamezela indawo yomngxuma yenkqubo yangaphambi komatshini. Qinisekisa umgangatho kunye nokuchaneka kwe-reamer. Kwangaxeshanye, lawula ngokungqongqo unyamezelo lwesikhundla somngxuma kwinkqubo yangaphambi komatshini wokubonelela ngesiseko esihle sokubuyisela kwakhona.
- Sebenzisa ireyiri enenowuti engalinganiyo kunye nomkhono omde nochanekileyo. Isivuseleli esinelizwi elingalinganiyo sinokunciphisa ukungcangcazela, kwaye umkhono wesikhokelo omde nochane ngakumbi unokuphucula ukuchaneka okukhokelayo kwesixhobo sokuvuselela, ngaloo ndlela siqinisekisa ukujikeleza komngxuma ongaphakathi.
- Khetha indawo engenanto ukuthintela iziphene ezifana nezikhewu, imingxuma enqamlezileyo, imingxuma yesanti, kunye nemingxuma kumngxuma ongaphakathi. Phambi kokucubungula, jonga kwaye ukhuse indawo engenanto ukuze uqinisekise ukuba umgangatho ongenanto uyahlangabezana neemfuno.
- Lungisa okanye utshintshe i-spindle bear ukuqinisekisa ukuchaneka kunye nokuzinza kwe-spindle. Kwimeko ngaphandle komkhono wesikhokelo, faka umkhono wesikhokelo ofanelekileyo kwaye ulawule ucoceko olufanelekileyo phakathi kwesixhobo sokuvuselela kunye nomkhono wesikhokelo.
- Kwizixhobo zokusebenza ezinodonga olucekeceke, indlela efanelekileyo yokudibanisa kufuneka isetyenziswe ukunciphisa amandla okudibanisa kunye nokuphepha ukuguqulwa komsebenzi. Ngexesha lokucubungula, nikela ingqalelo ekulawuleni iiparitha zokucubungula ukunciphisa impembelelo yokusika amandla kwi-workpiece.
IV. Iingqungquthela ezicacileyo kwindawo yangaphakathi yomngxuma
(A) Oonobangela
(A) Oonobangela
- Ukugqithiswa kwesibonelelo sokubuyisela kwakhona.
- I-engile yangasemva yenxalenye yokusika ye-reamer inkulu kakhulu.
- Ibhanti yokusika ye-reamer ibanzi kakhulu.
- Kukho iipores kunye nemingxuma yesanti kwindawo yokusebenza.
- Ukuqhutywa ngokugqithisileyo kwe-spindle.
(B) Izisombululo - Nciphisa isibonelelo sokubuyisela kwakhona. Isibonelelo esigqithisileyo siya kwandisa amandla okusika kwaye kulula ukukhokelela kwiinduli kwindawo yangaphakathi. Ngokweemfuno zokusetyenzwa, misela ngokufanelekileyo isibonelelo sokubuyisela kwakhona.
- Nciphisa i-angle yangasemva yecandelo lokusika. I-angle enkulu ngasemva iya kwenza i-edge yokusika ibukhali kakhulu kwaye ilungele ukukhwela. Ngokwemathiriyeli yomatshini kunye neemfuno zokusetyenzwa, khetha ubungakanani obufanelekileyo be-angle yangasemva.
- Gaya ububanzi bebhanti yokusika. Ibhanti yokusika ebanzi kakhulu iya kwenza ukuba amandla okusika angalingani kwaye aholele ngokulula kwiinduli kwindawo yangaphakathi. Ngokugaya ububanzi bebhendi yokusika, yenza amandla okusika afane.
- Khetha indawo engenanto ukuthintela iziphene ezinje nge pores kunye nemingxuma yesanti kumphezulu womsebenzi. Phambi kokucubungula, jonga kwaye ukhuse indawo engenanto ukuze uqinisekise ukuba umgangatho ongenanto uyahlangabezana neemfuno.
- Lungisa i-spindle yesixhobo somatshini ukunciphisa ukuphuma kwe-spindle. Ukukhutshwa okugqithileyo kwe-spindle kuya kubangela ukuba i-reamer ingcangcazele ngexesha lokucubungula kwaye ichaphazele umgangatho wokulungiswa komphezulu. Jonga rhoqo kwaye ulungelelanise i-spindle yesixhobo somatshini ukuqinisekisa ukuchaneka kwayo nokuzinza.
V. Ixabiso eliphezulu loburhabaxa bomngxuma ongaphakathi
(A) Oonobangela
(A) Oonobangela
- Isantya sokusika ngokugqithisileyo.
- Ulwelo lokusika olungafanelekanga.
- I-angle yokuphambuka ephambili ye-reamer inkulu kakhulu, kwaye i-reamer cut edge ayikho kwisangqa esifanayo.
- Ukugqithiswa kwesibonelelo sokubuyisela kwakhona.
- Isibonelelo esingalinganiyo sokubuyisela kwakhona okanye isibonelelo esincinci kakhulu, kwaye eminye imiphezulu ayilungiswanga.
- Ukukhutshwa kwenxalenye yokusika i-reamer idlula ukunyamezela, ukusika akubukhali, kwaye ubuso bubuhlungu.
- Ibhanti yokusika ye-reamer ibanzi kakhulu.
- Ukususwa kakubi kwetshiphu ngexesha lokubuyisela kwakhona.
- Ukuguga ngokugqithisileyo kwe-reamer.
- I-reamer yonakalisiwe, kwaye kukho i-burrs okanye i-chiped edges kwi-edge yokusika.
- Kukho umda owenziweyo kwinqanaba lokusika.
- Ngenxa yobudlelwane bezinto eziphathekayo, i-engile enguziro yeraki okanye ii-engile ezigwenxa azisetyenziswa.
(B) Izisombululo - Nciphisa isantya sokusika. Isantya esigqithileyo sokusika siya kukhokelela ekwandeni kokunxiba kwesixhobo kunye nokunyuka kwexabiso loburhabaxa bomphezulu. Ngokwezixhobo ezahlukeneyo zomatshini kunye neentlobo zezixhobo, khetha isantya esifanelekileyo sokusika.
- Khetha ulwelo lokusika ngokwemathiriyeli yomatshini. Ulwelo olufanelekileyo lokusika lunokunciphisa ubushushu bokusika, ukunciphisa ukunxiba kwesixhobo, kunye nokuphucula umgangatho wokulungisa umphezulu. Ngokwemathiriyeli yomatshini kunye neemfuno zokusetyenzwa, khetha uhlobo olufanelekileyo lokusika ulwelo kunye noxinzelelo.
- Ukunciphisa ngokufanelekileyo i-angle yokuphambuka ephambili kwaye ugaye ngokufanelekileyo i-reamer cutting edge ukuqinisekisa ukuba umgca wokusika ukwi-circumference efanayo. I-angle enkulu kakhulu ye-deflection angle okanye i-cutting edge engekho kwi-circumference efanayo iya kwenza amandla okusika angalingani kwaye achaphazele umgangatho wokucubungula.
- Ukunciphisa ngokufanelekileyo isibonelelo sokubuyisela kwakhona. Isibonelelo esigqithisileyo siya kwandisa amandla okusika kwaye ngokulula kukhokelela ekunyukeni kwexabiso loburhabaxa bomphezulu. Ngokweemfuno zokusetyenzwa, misela ngokufanelekileyo isibonelelo sokubuyisela kwakhona.
- Phucula ukuchaneka kwendawo kunye nomgangatho womngxuma ongaphantsi ngaphambi kokuba uphinde uphinde uphinde unyuse isibonelelo sokubuyisela kwakhona ukuze uqinisekise isibonelelo esifanayo sokubuyisela kwakhona kwaye uthintele ukuba eminye imiphezulu ingaphindi ihlaziywe.
- Khetha i-reamer eqeqeshiweyo, uhlolisise rhoqo kwaye ugaye i-reamer ukuqinisekisa ukuba ukuphuma kwenxalenye yokusika kungaphakathi kwinqanaba lokunyamezela, umgca wokusika ubukhali, kwaye umphezulu ulungile.
- Gaya ububanzi bebhanti yokusika ukuze ugweme impembelelo yebhendi ebanzi kakhulu kwisiphumo sokusika. Ngokweemfuno zokusetyenzwa, khetha ububanzi obufanelekileyo bebhanti yokusika.
- Ngokwemeko ethile, nciphisa inani lamazinyo avuselelayo, wandise isithuba setshiphu okanye usebenzise isixhobo sokuphinda sisebenze esine-cutting edge ethambekele kuyo ukuqinisekisa ukususwa kwetshiphu egudileyo. Ukususwa kwetshiphu kakubi kuya kukhokelela ekuqokeleleni kwetshiphu kwaye kuchaphazele umgangatho wokulungiswa komphezulu.
- Rhoqo tshintshela isixhobo sokubuyisela isixhobo ukunqanda ukuguga ngokugqithisileyo. Ngexesha lokucubungula, nikela ingqalelo ekujongeni imeko yokunxiba yesixhobo kwaye utshintshe isixhobo esigugile kakhulu ngexesha.
- Ngexesha lokugaya, ukusetyenziswa, kunye nokuthuthwa kwe-reamer, amanyathelo okukhusela kufuneka athathwe ukuphepha umonakalo. Kwisixhobo esisebenza ngokutsha esonakeleyo, sebenzisa ilitye le-oyile elicoleke ngokugqithisileyo ukulungisa isivusi esonakeleyo okanye endaweni yaso.
- Susa i-edge eyakhelwe-up kwi-cut cut in time. Ubukho bemiphetho eyakhiweyo buya kuchaphazela umphumo wokusika kwaye kukhokelela ekunyukeni kwexabiso loburhabaxa bomhlaba. Ngokulungelelanisa iiparitha zokusika kunye nokukhetha i-fluid yokusika efanelekileyo, isizukulwana semida esakhiweyo sinokuncitshiswa.
- Kwimathiriyeli engayilungelanga i-engile yeraki engu-zero okanye i-reak-engile ekhabazayo, khetha uhlobo lwesixhobo esifanelekileyo kunye neeparamitha zokusetyenzwa. Ngokweempawu zezixhobo zomatshini, khetha isixhobo esifanelekileyo kunye nendlela yokucubungula ukuqinisekisa ukusetyenzwa komgangatho womphezulu.
VI. Ubomi benkonzo ephantsi ye-reamer
(A) Oonobangela
(A) Oonobangela
- Imathiriyeli ye-reamer engafanelekanga.
- I-reamer iyatshiswa ngexesha lokusila.
- I-fluid yokusika engafanelekanga, kunye ne-cut cut fluid ayikwazi ukuhamba kakuhle. Ixabiso lobunzima bomphezulu wecandelo lokusika kunye ne-reamer cut edge emva kokugaya iphezulu kakhulu.
(B) Izisombululo - Khetha i-reamer imathiriyeli ngokwemathiriyeli yomatshini. Iireyiri zeCarbide okanye iireamers ezigqunyiweyo zingasetyenziswa. Izinto ezahlukeneyo zomatshini zifuna izixhobo ezahlukeneyo zesixhobo. Ukukhetha isixhobo esifanelekileyo kunokuphucula ubomi besixhobo.
- Lawula ngokungqongqo iiparamitha zokusika ngexesha lokugaya ukuze ugweme ukutshisa. Xa ugaya i-reamer, khetha iiparitha ezifanelekileyo zokusika ukuphepha ukutshisa kunye nokutshisa isixhobo.
- Rhoqo ukhethe ulwelo lokusika ngokuchanekileyo ngokwezinto zomatshini. Ulwelo olufanelekileyo lokusika lunokunciphisa ubushushu bokusika, ukunciphisa ukunxiba kwesixhobo, kunye nokuphucula umgangatho wokulungisa umphezulu. Qinisekisa ukuba i-fluid yokusika inokuhamba kakuhle kwindawo yokusika kwaye idlale indima yayo yokupholisa kunye ne-lubricating.
- Susa rhoqo iitshiphusi kwi-chip groove kwaye usebenzise ulwelo lokusika ngoxinzelelo olwaneleyo. Emva kokusila kakuhle okanye ukugqobhoza, ukuhlangabezana neemfuno. Ukususa ii-chips ngexesha kunokuphepha ukuqokelelwa kwe-chip kwaye kuchaphazele umphumo wokusika kunye nobomi besixhobo. Kwangaxeshanye, ukusebenzisa ulwelo lokusika ngoxinzelelo olwaneleyo kunokuphucula ukupholisa kunye nefuthe lokuthambisa.
VII. Imposiso yokuchaneka kwesikhundla somngxuma ngokugqithisileyo kumngxuma ohlaziyiweyo
(A) Oonobangela
(A) Oonobangela
- Ukunxitywa komkhono wesikhokelo.
- Isiphelo esisezantsi somkhono wesikhokelo sikude kakhulu kwi-workpiece.
- Umkhono wesikhokelo mfutshane ubude kwaye umpofu ngokuchaneka.
- Ukuzala okuphothekileyo.
(B) Izisombululo - Rhoqo tshintsha umkhono wesikhokelo. Umkhono wesikhokelo uya kunxiba ngokuthe ngcembe ngexesha lokucubungula kwaye uchaphazele ukuchaneka kokusebenza. Ukutshintsha rhoqo umkhono wesikhokelo ukuze uqinisekise ukuchaneka kwayo kunye nomsebenzi wokukhokela.
- Yandisa umkhono wesikhokelo kwaye uphucule ukuchaneka okufanelekileyo phakathi komkhono wesikhokelo kunye nokukhutshwa kwe-reamer. Ukuba isiphelo esisezantsi somkhono wesikhokelo sikude kakhulu kwi-workpiece okanye i-sleeve yesikhokelo imfutshane ngobude kwaye ihlwempuzekile ngokuchaneka, i-reamer iya kuphambuka ngexesha lokucubungula kwaye ichaphazele ukuchaneka kwendawo yomngxuma. Ngokwandisa umkhono wesikhokelo kunye nokuphucula ukuchaneka okufanelekileyo, ukuchaneka kokucubungula kunokuphuculwa.
- Ukulungisa kwangexesha isixhobo somatshini kwaye ulungelelanise i-spindle bearing clearance. Iibheringi zokuphotha ezikhululekileyo ziya kubangela ukuba i-spindle ijingi kwaye ichaphazele ukuchaneka kokulungiswa. Jonga rhoqo kwaye ulungelelanise i-spindle bearing clearance ukuqinisekisa ukuchaneka kunye nokuzinza kwesixhobo somatshini.
VIII. Amazinyo aqhekeziweyo
(A) Oonobangela
(A) Oonobangela
- Ukugqithiswa kwesibonelelo sokubuyisela kwakhona.
- Isixhobo somsebenzi sinzima kakhulu.
- Ukugqithisa okugqithisileyo komgca wokusika, kunye nomthwalo wokusika ongalinganiyo.
- I-angle yokuphambuka ephambili ye-reamer incinci kakhulu, inyusa ububanzi bokusika.
- Xa uhlaziya imingxuma enzulu okanye imingxuma eyimfama, kukho iichips ezininzi kakhulu kwaye azisuswanga ngexesha.
- Amazinyo aqhekekile ngexesha lokusila.
(B) Izisombululo - Guqula ubungakanani bomngxuma owenziwe ngaphambili kwaye unciphise isibonelelo sokubuyisela kwakhona. Isibonelelo esigqithisileyo siya kwandisa amandla okusika kwaye kulula ukukhokelela kumazinyo aqhekekileyo. Ngokweemfuno zokusetyenzwa, misela ngokufanelekileyo ubungakanani bedayamitha yomngxuma owenziwe kwangaphambili kunye nesibonelelo sokubuyisela kwakhona.
- Nciphisa ubulukhuni bezinto eziphathekayo okanye usebenzise i-reamer ye-rake engalunganga okanye i-carbide reamer. Kwizixhobo zokusebenza ezinobunzima obugqithisileyo, iindlela ezinjengokunciphisa ubulukhuni bezinto eziphathekayo okanye ukukhetha uhlobo lwesixhobo esilungele ukulungiswa kwezinto ezinzima zingasetyenziswa.
- Lawula ukuphuma ngaphakathi kwinqanaba lokunyamezelana ukuze uqinisekise umthwalo wokusika okufanayo. Ukugqithisa okugqithiseleyo kwinqanaba lokusika kuya kwenza amandla okusika angalingani kwaye aholele ngokulula kumazinyo aqhekekileyo. Ngokulungelelanisa ukufakwa kwesixhobo kunye neeparitha zokucubungula, lawula ukuphuma ngaphakathi kwinqanaba lokunyamezela.
- Ukwandisa i-angle yokuphambuka ephambili kwaye unciphise ububanzi bokusika. I-angle encinci kakhulu yokuphambuka iya kwandisa ububanzi bokusika kwaye ikhokelela ngokulula kumazinyo aqhekekileyo. Ngokweemfuno zokusetyenzwa, khetha ubungakanani obufanelekileyo be-engile yokuphambuka.
- Nika ingqalelo ekususeni iitshiphusi kwangexesha, ngakumbi xa uphinda ukhupha imingxuma enzulu okanye imingxuma eyimfama. Ukuqokelela kwe-chip kuya kuchaphazela umphumo wokusika kwaye kulula ukukhokelela kumazinyo aqhekekileyo. Sebenzisa indlela efanelekileyo yokususa iitshiphusi kwangethuba.
- Nika ingqalelo umgangatho wokugaya kwaye ugweme amazinyo aqhekekileyo ngexesha lokugaya. Xa ugaya i-reamer, khetha iiparamitha ezifanelekileyo zokusika kunye neendlela zokugaya ukuqinisekisa umgangatho kunye namandla amazinyo.
IX. I-reamer shank eyaphukileyo
(A) Oonobangela
(A) Oonobangela
- Ukugqithiswa kwesibonelelo sokubuyisela kwakhona.
- Xa ukuhlaziya imingxuma e-tapered, ukuhanjiswa kwezibonelelo ezinqabileyo kunye nokugqiba ukuhlaziya kunye nokukhethwa kweeparitha zokusika azifanelekanga.
- Indawo ye-chip yamazinyo e-remer incinci,