"Ukulungiswa koLawulo lweNgxoxo yeGear ye-Spindle kwindlela yoNyango lweNgxolo ye-CNC Machine Tool Spindle"
Ngexesha lokusebenza kwezixhobo zoomatshini be-CNC, ingxaki yengxolo ye-spindle ihlala ibetha abaqhubi kunye nabasebenzi bolondolozo. Ukuze unciphise ngempumelelo ingxolo yegiya lokuphotha kunye nokuphucula ukuchaneka komatshini kunye nokuzinza kwesixhobo somatshini, kufuneka siphucule ngokunzulu indlela yokulawula ingxolo yegiya yokuphotha.
I. Izizathu zengxolo ye-spindle gear kwizixhobo zomatshini we-CNC
Isizukulwana somsindo wegesi sisiphumo sesenzo esidibeneyo sezinto ezininzi. Kwelinye icala, impembelelo yempazamo yeprofayili yezinyo kunye ne-pitch iya kubangela ukuguqulwa kwe-elastic yamazinyo egiya xa ilayishiwe, okukhokelela kungquzulwano olukhawulezileyo kunye nefuthe xa i-gears mesh. Ngakolunye uhlangothi, iimpazamo kwinkqubo yokucubungula kunye neemeko ezimbi zokusebenza kwexesha elide zingabangela iimpazamo zeprofayili yezinyo, ezinokuthi zivelise ingxolo. Ukongeza, utshintsho kumbindi womgama we-meshing gears luya kubangela utshintsho kwi-angle yoxinzelelo. Ukuba umgama ophakathi utshintsha rhoqo, ingxolo iya kwanda ngamaxesha athile. Ukusetyenziswa ngokungafanelekanga kweoli yokuthambisa, njengokuthambisa okungonelanga okanye ingxolo ephazamisayo egqithisileyo yeoli, kuya kuba nefuthe kwingxolo.
Isizukulwana somsindo wegesi sisiphumo sesenzo esidibeneyo sezinto ezininzi. Kwelinye icala, impembelelo yempazamo yeprofayili yezinyo kunye ne-pitch iya kubangela ukuguqulwa kwe-elastic yamazinyo egiya xa ilayishiwe, okukhokelela kungquzulwano olukhawulezileyo kunye nefuthe xa i-gears mesh. Ngakolunye uhlangothi, iimpazamo kwinkqubo yokucubungula kunye neemeko ezimbi zokusebenza kwexesha elide zingabangela iimpazamo zeprofayili yezinyo, ezinokuthi zivelise ingxolo. Ukongeza, utshintsho kumbindi womgama we-meshing gears luya kubangela utshintsho kwi-angle yoxinzelelo. Ukuba umgama ophakathi utshintsha rhoqo, ingxolo iya kwanda ngamaxesha athile. Ukusetyenziswa ngokungafanelekanga kweoli yokuthambisa, njengokuthambisa okungonelanga okanye ingxolo ephazamisayo egqithisileyo yeoli, kuya kuba nefuthe kwingxolo.
II. Iindlela ezikhethekileyo zokuphucula ulawulo lwengxolo yegiya ejikeleziswayo
Ukukhupha i-chamfering
Umgaqo kunye nenjongo: I-Topping chamfering kukulungisa ukugoba kwamazinyo kunye nokubuyisela iimpazamo zegiya, ukunciphisa impembelelo ye-meshing ebangelwa yi-concave kunye ne-convex yamazinyo aphezulu xa i-gear mesh, kwaye ngoko ukunciphisa ingxolo. Isixa se-chamfering sixhomekeke kwimpazamo ye-pitch, isixa sokugoba sokugoba segiya emva kokulayisha, kunye nesalathiso sokugoba.
Iqhinga le-Chamfering: Okokuqala, yenza i-chamfering kwezo zibini zeegiya ezine-meshing frequency frequency kwizixhobo zoomatshini abanengxaki, kwaye wamkele izixa ezahlukeneyo zokutsala ngokweemodyuli ezahlukeneyo (3, 4, kunye ne-5 millimeters). Ngexesha lenkqubo ye-chamfering, lawula ngokungqongqo isixa-mali se-chamfering kwaye umisele isixa esifanelekileyo se-chamfering ngokusebenzisa iimvavanyo ezininzi ukunqanda ubuninzi be-chamfering eyonakalisa iprofayili yezinyo elisebenzayo okanye isixa esinganelanga sokutshiza esilelayo ukudlala indima ye-chamfering. Xa usenza iprofayili yezinyo chamfering, kuphela umphezulu wezinyo okanye kuphela ingcambu yezinyo enokulungiswa ngokwemeko ethile yegiya. Xa umphumo wokulungisa kuphela umphezulu wezinyo okanye ingcambu yezinyo ayilungile, ngoko cinga ukulungisa i-tooth top kunye nengcambu yezinyo kunye. Ixabiso le-radial kunye ne-axial yexabiso le-chamfering linokwabelwa igiya enye okanye ezimbini ngokwemeko.
Lawula impazamo yeprofayile yezinyo
Uhlalutyo lomthombo wemposiso: Iimpazamo zeprofayili yezinyo zenziwa ikakhulu ngexesha lenkqubo yokucubungula, kwaye okwesibini kubangelwa iimeko ezimbi zokusebenza kwexesha elide. Iigiya ezineeprofayili zamazinyo e-concave ziya kuba phantsi kweempembelelo ezimbini kwi-meshing enye, okukhokelela kwingxolo enkulu, kwaye okukhona i-concave iprofayili yamazinyo, iya kuba nkulu ingxolo.
Amanyathelo okuphucula: Hlaziya amazinyo egiya ukuwenza abekruqu ngokuphakathi ukunciphisa ingxolo. Ngokucutshungulwa kakuhle kunye nohlengahlengiso lweegiya, nciphisa iimpazamo zeprofayili yamazinyo kangangoko kunokwenzeka kwaye uphucule ukuchaneka kunye nomgangatho we-meshing yeegiya.
Lawula utshintsho lombindi womgama weegiya ze-meshing
Indlela yokuvelisa ingxolo: Ukutshintsha kowona mgama osembindini we-meshing gears kuya kukhokelela kutshintsho lwe-engile yoxinzelelo. Ukuba umgama ophakathi utshintsha rhoqo, i-angle yoxinzelelo iya kutshintsha kwakhona ngezikhathi ezithile, ngaloo ndlela yenza ingxolo inyuke ngamaxesha.
Indlela yokulawula: I-diameter yangaphandle yegiya, ukuguqulwa kwe-shaft yokuhambisa, kunye nokulingana phakathi kwe-shaft yokuhambisa, i-gear kunye ne-bearing kufuneka ilawulwe kwimeko efanelekileyo. Ngexesha lofakelo kunye nokulungiswa, sebenzisa ngokungqongqo ngokuhambelana neemfuno zoyilo ukuze uqinisekise ukuba umgama ophakathi kwee-meshing gears uhlala uzinzile. Ngokucutshungulwa ngokuchanekileyo kunye nendibano, zama ukuphelisa ingxolo ebangelwa kukutshintsha komgama ophakathi we-meshing.
Lungiselela ukusetyenziswa kweoyile yokuthambisa
Umsebenzi weoyile yokuthambisa: Ngelixa uthambisa kwaye upholisa, ioyile yokuthambisa ikwadlala indima ethile yokudambisa. Ingxolo iyancipha ngokunyuka komthamo weoli kunye ne-viscosity. Ukugcina ifilim ye-oyile ethile kumphezulu wezinyo kunokunqanda ukudibana ngokuthe ngqo phakathi kwe-meshing yamazinyo, ukwenza buthathaka amandla okungcangcazela kunye nokunciphisa ingxolo.
Isicwangciso sokuphucula: Ukukhetha ioli nge-viscosity ephezulu kunenzuzo yokunciphisa ingxolo, kodwa qaphela ukulawula ingxolo yokuphazamiseka kweoli ebangelwa yi-splash lubrication. Lungisa ngokutsha umbhobho we-oyile ngamnye ukwenzela ukuba i-oyile yokuthambisa itshize kwiperi nganye yegiya ngokufanelekileyo kangangoko ukulawula ingxolo eyenziwa ngenxa yokungonelanga kokuthambisa. Kwangaxeshanye, ukwamkela indlela yokubonelela ngeoyile kwicala le-meshing ayinakudlala indima yokupholisa kuphela kodwa inokwenza ifilimu yeoyile kumphezulu wezinyo ngaphambi kokungena kwindawo enemeshing. Ukuba ioli etshiziweyo inokulawulwa ukuba ingene kwindawo ye-meshing ngexabiso elincinci, umphumo wokunciphisa ingxolo uya kuba ngcono.
Ukukhupha i-chamfering
Umgaqo kunye nenjongo: I-Topping chamfering kukulungisa ukugoba kwamazinyo kunye nokubuyisela iimpazamo zegiya, ukunciphisa impembelelo ye-meshing ebangelwa yi-concave kunye ne-convex yamazinyo aphezulu xa i-gear mesh, kwaye ngoko ukunciphisa ingxolo. Isixa se-chamfering sixhomekeke kwimpazamo ye-pitch, isixa sokugoba sokugoba segiya emva kokulayisha, kunye nesalathiso sokugoba.
Iqhinga le-Chamfering: Okokuqala, yenza i-chamfering kwezo zibini zeegiya ezine-meshing frequency frequency kwizixhobo zoomatshini abanengxaki, kwaye wamkele izixa ezahlukeneyo zokutsala ngokweemodyuli ezahlukeneyo (3, 4, kunye ne-5 millimeters). Ngexesha lenkqubo ye-chamfering, lawula ngokungqongqo isixa-mali se-chamfering kwaye umisele isixa esifanelekileyo se-chamfering ngokusebenzisa iimvavanyo ezininzi ukunqanda ubuninzi be-chamfering eyonakalisa iprofayili yezinyo elisebenzayo okanye isixa esinganelanga sokutshiza esilelayo ukudlala indima ye-chamfering. Xa usenza iprofayili yezinyo chamfering, kuphela umphezulu wezinyo okanye kuphela ingcambu yezinyo enokulungiswa ngokwemeko ethile yegiya. Xa umphumo wokulungisa kuphela umphezulu wezinyo okanye ingcambu yezinyo ayilungile, ngoko cinga ukulungisa i-tooth top kunye nengcambu yezinyo kunye. Ixabiso le-radial kunye ne-axial yexabiso le-chamfering linokwabelwa igiya enye okanye ezimbini ngokwemeko.
Lawula impazamo yeprofayile yezinyo
Uhlalutyo lomthombo wemposiso: Iimpazamo zeprofayili yezinyo zenziwa ikakhulu ngexesha lenkqubo yokucubungula, kwaye okwesibini kubangelwa iimeko ezimbi zokusebenza kwexesha elide. Iigiya ezineeprofayili zamazinyo e-concave ziya kuba phantsi kweempembelelo ezimbini kwi-meshing enye, okukhokelela kwingxolo enkulu, kwaye okukhona i-concave iprofayili yamazinyo, iya kuba nkulu ingxolo.
Amanyathelo okuphucula: Hlaziya amazinyo egiya ukuwenza abekruqu ngokuphakathi ukunciphisa ingxolo. Ngokucutshungulwa kakuhle kunye nohlengahlengiso lweegiya, nciphisa iimpazamo zeprofayili yamazinyo kangangoko kunokwenzeka kwaye uphucule ukuchaneka kunye nomgangatho we-meshing yeegiya.
Lawula utshintsho lombindi womgama weegiya ze-meshing
Indlela yokuvelisa ingxolo: Ukutshintsha kowona mgama osembindini we-meshing gears kuya kukhokelela kutshintsho lwe-engile yoxinzelelo. Ukuba umgama ophakathi utshintsha rhoqo, i-angle yoxinzelelo iya kutshintsha kwakhona ngezikhathi ezithile, ngaloo ndlela yenza ingxolo inyuke ngamaxesha.
Indlela yokulawula: I-diameter yangaphandle yegiya, ukuguqulwa kwe-shaft yokuhambisa, kunye nokulingana phakathi kwe-shaft yokuhambisa, i-gear kunye ne-bearing kufuneka ilawulwe kwimeko efanelekileyo. Ngexesha lofakelo kunye nokulungiswa, sebenzisa ngokungqongqo ngokuhambelana neemfuno zoyilo ukuze uqinisekise ukuba umgama ophakathi kwee-meshing gears uhlala uzinzile. Ngokucutshungulwa ngokuchanekileyo kunye nendibano, zama ukuphelisa ingxolo ebangelwa kukutshintsha komgama ophakathi we-meshing.
Lungiselela ukusetyenziswa kweoyile yokuthambisa
Umsebenzi weoyile yokuthambisa: Ngelixa uthambisa kwaye upholisa, ioyile yokuthambisa ikwadlala indima ethile yokudambisa. Ingxolo iyancipha ngokunyuka komthamo weoli kunye ne-viscosity. Ukugcina ifilim ye-oyile ethile kumphezulu wezinyo kunokunqanda ukudibana ngokuthe ngqo phakathi kwe-meshing yamazinyo, ukwenza buthathaka amandla okungcangcazela kunye nokunciphisa ingxolo.
Isicwangciso sokuphucula: Ukukhetha ioli nge-viscosity ephezulu kunenzuzo yokunciphisa ingxolo, kodwa qaphela ukulawula ingxolo yokuphazamiseka kweoli ebangelwa yi-splash lubrication. Lungisa ngokutsha umbhobho we-oyile ngamnye ukwenzela ukuba i-oyile yokuthambisa itshize kwiperi nganye yegiya ngokufanelekileyo kangangoko ukulawula ingxolo eyenziwa ngenxa yokungonelanga kokuthambisa. Kwangaxeshanye, ukwamkela indlela yokubonelela ngeoyile kwicala le-meshing ayinakudlala indima yokupholisa kuphela kodwa inokwenza ifilimu yeoyile kumphezulu wezinyo ngaphambi kokungena kwindawo enemeshing. Ukuba ioli etshiziweyo inokulawulwa ukuba ingene kwindawo ye-meshing ngexabiso elincinci, umphumo wokunciphisa ingxolo uya kuba ngcono.
III. Imigqaliselo yokuphumeza amanyathelo okwandisa
Umlinganiselo ochanekileyo kunye nohlalutyo: Phambi kokwenza i-chamfering yezinyo, ukulawula iimpazamo zeprofayili yezinyo kunye nokulungelelanisa umgama ophakathi we-meshing gears, kuyafuneka ukulinganisa ngokuchanekileyo kunye nokuhlalutya iigiya ukumisela imeko ethile kunye nefuthe leempazamo ukuze kuqulunqwe izikimu ezijoliswe kuzo.
Itekhnoloji yobuchwephesha kunye nezixhobo: Ukuphucula ulawulo lwengxolo yesixhobo sokujikeleza kufuna inkxaso yobuchwephesha kunye nezixhobo. Abaqhubi kufuneka babe namava atyebileyo kunye nolwazi lobuchwephesha kwaye bakwazi ukusebenzisa ngobuchule izixhobo zokulinganisa kunye nezixhobo zokucubungula ukuqinisekisa ukuphunyezwa ngokuchanekileyo kwamanyathelo okuphucula.
Ukugcinwa rhoqo kunye nokuhlolwa: Ukuze kugcinwe imeko efanelekileyo yokusebenza ye-spindle gear kunye nokunciphisa ingxolo, kuyimfuneko ukugcina rhoqo kunye nokuhlola isixhobo somatshini. Fumana kwangexesha kwaye ujongane neengxaki ezinje ngokunxitywa kwegiya kunye nokuguqulwa, kwaye uqinisekise ukubonelela okwaneleyo kunye nokusetyenziswa okufanelekileyo kweoyile yokuthambisa.
Uphuculo oluqhubekayo kunye nokutsha: Ngophuhliso oluqhubekayo kunye nenkqubela phambili yetekhnoloji, kufuneka siqhubeke sinikela ingqalelo kwiindlela ezintsha zokunciphisa ingxolo kunye nobuchwepheshe, siphucula ngokuqhubekayo kwaye sivelisa amanyathelo okulawula ingxolo yegiya ejikeleziswayo, kunye nokuphucula ukusebenza kunye nomgangatho wezixhobo zoomatshini.
Umlinganiselo ochanekileyo kunye nohlalutyo: Phambi kokwenza i-chamfering yezinyo, ukulawula iimpazamo zeprofayili yezinyo kunye nokulungelelanisa umgama ophakathi we-meshing gears, kuyafuneka ukulinganisa ngokuchanekileyo kunye nokuhlalutya iigiya ukumisela imeko ethile kunye nefuthe leempazamo ukuze kuqulunqwe izikimu ezijoliswe kuzo.
Itekhnoloji yobuchwephesha kunye nezixhobo: Ukuphucula ulawulo lwengxolo yesixhobo sokujikeleza kufuna inkxaso yobuchwephesha kunye nezixhobo. Abaqhubi kufuneka babe namava atyebileyo kunye nolwazi lobuchwephesha kwaye bakwazi ukusebenzisa ngobuchule izixhobo zokulinganisa kunye nezixhobo zokucubungula ukuqinisekisa ukuphunyezwa ngokuchanekileyo kwamanyathelo okuphucula.
Ukugcinwa rhoqo kunye nokuhlolwa: Ukuze kugcinwe imeko efanelekileyo yokusebenza ye-spindle gear kunye nokunciphisa ingxolo, kuyimfuneko ukugcina rhoqo kunye nokuhlola isixhobo somatshini. Fumana kwangexesha kwaye ujongane neengxaki ezinje ngokunxitywa kwegiya kunye nokuguqulwa, kwaye uqinisekise ukubonelela okwaneleyo kunye nokusetyenziswa okufanelekileyo kweoyile yokuthambisa.
Uphuculo oluqhubekayo kunye nokutsha: Ngophuhliso oluqhubekayo kunye nenkqubela phambili yetekhnoloji, kufuneka siqhubeke sinikela ingqalelo kwiindlela ezintsha zokunciphisa ingxolo kunye nobuchwepheshe, siphucula ngokuqhubekayo kwaye sivelisa amanyathelo okulawula ingxolo yegiya ejikeleziswayo, kunye nokuphucula ukusebenza kunye nomgangatho wezixhobo zoomatshini.
Ukuqukumbela, ngokulungiswa kwendlela yokulawula ingxolo yomatshini we-CNC wesixhobo sokuphotha, ingxolo yesixhobo sokuphotha inokuncipha ngokufanelekileyo kwaye ukuchaneka komatshini kunye nokuzinza kwesixhobo somatshini kunokuphuculwa. Kwinkqubo yokuphunyezwa kwamanyathelo okuphucula, izinto ezahlukeneyo kufuneka ziqwalaselwe ngokubanzi kwaye iindlela zenzululwazi kunye nengqiqo kufuneka zamkelwe ukuqinisekisa ukufezekiswa kweziphumo zokuphucula. Kwangaxeshanye, kufuneka siqhubeke siphonononga kwaye senze izinto ezintsha ukubonelela ngenkxaso yobugcisa obusebenzayo kuphuhliso lwezixhobo zoomatshini be-CNC.