ISikhokelo soLondolozo oluBanzi lweCNC kwiiNkqubo zoomatshini bokuSila
Njengesixhobo esibalulekileyo kwinkalo yokulungiswa koomatshini bale mihla, umatshini wokungqusha we-CNC unomatshini wokudibanisa iindawo ezahlukeneyo ezintsonkothileyo kwiindawo zokusebenza ezinee-milling cutters kwaye zisetyenziswa ngokubanzi kumasebe afana nokuvelisa nokugcinwa koomatshini. Ukuqinisekisa ukusebenza okuzinzileyo komatshini wokusila we-CNC, ukwandisa ubomi benkonzo kunye nokuqinisekisa ukuchaneka kokusebenza, ukugcinwa kwesayensi kunye nokufanelekileyo kubalulekile. Okulandelayo, makhe siphonononge amanqaku aphambili ogcino lomatshini wokungqusha we-CNC kunye nomenzi womatshini wokungqusha we-CNC.
I. Imisebenzi kunye ne-Application Scope ye-CNC Milling Machines
Umatshini wokungqusha we-CNC usebenzisa ikakhulu abasiki be-milling ukucubungula imiphezulu eyahlukeneyo yezinto zokusebenza. Umsiki wokusila udla ngokujikeleza i-axis yakhe, ngelixa i-workpiece kunye ne-milling cutter yenza intshukumo yokutya okuhambelanayo. Ayinako kuphela iinqwelomoya zoomatshini, iigrooves, kodwa ikwaqhuba iimilo ezahlukahlukeneyo ezintsonkothileyo ezinje ngeendawo ezigobileyo, iigiya, kunye neeshafti zespline. Xa kuthelekiswa noomatshini bokucwangcisa, oomatshini bokugaya be-CNC banomgangatho ophezulu wokuqhuba kwaye banokuhlangabezana neemfuno zokwenziwa kwezinto ezahlukeneyo ezichanekileyo nezinemilo entsonkothileyo, zidlala indima ephambili kumashishini amaninzi anje nge-aerospace, ukwenziwa kweemoto, kunye nokusetyenzwa komngundo.
Umatshini wokungqusha we-CNC usebenzisa ikakhulu abasiki be-milling ukucubungula imiphezulu eyahlukeneyo yezinto zokusebenza. Umsiki wokusila udla ngokujikeleza i-axis yakhe, ngelixa i-workpiece kunye ne-milling cutter yenza intshukumo yokutya okuhambelanayo. Ayinako kuphela iinqwelomoya zoomatshini, iigrooves, kodwa ikwaqhuba iimilo ezahlukahlukeneyo ezintsonkothileyo ezinje ngeendawo ezigobileyo, iigiya, kunye neeshafti zespline. Xa kuthelekiswa noomatshini bokucwangcisa, oomatshini bokugaya be-CNC banomgangatho ophezulu wokuqhuba kwaye banokuhlangabezana neemfuno zokwenziwa kwezinto ezahlukeneyo ezichanekileyo nezinemilo entsonkothileyo, zidlala indima ephambili kumashishini amaninzi anje nge-aerospace, ukwenziwa kweemoto, kunye nokusetyenzwa komngundo.
II. Imihla ngemihla yokuLondolozwa koMda wokuSebenza koomatshini bokuSila be-CNC
(A) Umsebenzi wokucoca
Emva kokuba umsebenzi wemihla ngemihla ugqityiwe, uhlambulule ngokucokisekileyo iifayili zentsimbi kunye ne-debris kwisixhobo somatshini kunye neengxenye. Sebenzisa izixhobo zokucoca ezizinikeleyo, ezifana neebhulashi kunye nemipu yomoya, ukuqinisekisa ukucoceka kwendawo yesixhobo somatshini, i-workbench, ukulungiswa kunye nokusingqongileyo.
Umzekelo, kwiifayile zentsimbi kwi-workbench surface, qale uzitshayela ngebrashi, uze uvuthe i-debris eseleyo kwiikona kunye nezithuba ngomoya oxinyiweyo.
Coca i-clamping kunye nezixhobo zokulinganisa, zisule zicoceke kwaye uzibeke ngokufanelekileyo ukusetyenziswa okulandelayo.
(A) Umsebenzi wokucoca
Emva kokuba umsebenzi wemihla ngemihla ugqityiwe, uhlambulule ngokucokisekileyo iifayili zentsimbi kunye ne-debris kwisixhobo somatshini kunye neengxenye. Sebenzisa izixhobo zokucoca ezizinikeleyo, ezifana neebhulashi kunye nemipu yomoya, ukuqinisekisa ukucoceka kwendawo yesixhobo somatshini, i-workbench, ukulungiswa kunye nokusingqongileyo.
Umzekelo, kwiifayile zentsimbi kwi-workbench surface, qale uzitshayela ngebrashi, uze uvuthe i-debris eseleyo kwiikona kunye nezithuba ngomoya oxinyiweyo.
Coca i-clamping kunye nezixhobo zokulinganisa, zisule zicoceke kwaye uzibeke ngokufanelekileyo ukusetyenziswa okulandelayo.
(B) ULondolozo lokuthanjiswa
Jonga amanqanaba e-oyile kuzo zonke iindawo ukuqinisekisa ukuba azikho ngaphantsi kweempawu zeoyile. Kwiinxalenye ezingaphantsi komgangatho, yongeza ioli yokuthambisa ehambelanayo ngexesha elifanelekileyo.
Umzekelo, khangela inqanaba leoli yokuthambisa kwibhokisi yokusonta. Ukuba ayanelanga, yongeza uhlobo olufanelekileyo lweoli yokuthambisa.
Yongeza ioyile yokuthambisa kwindawo nganye ehambayo yesixhobo somatshini, njengeentsimbi zesikhokelo, izikrufu zokukhokela, kunye neeracks, ukunciphisa ukuguga kunye nokukhuhlana.
Jonga amanqanaba e-oyile kuzo zonke iindawo ukuqinisekisa ukuba azikho ngaphantsi kweempawu zeoyile. Kwiinxalenye ezingaphantsi komgangatho, yongeza ioli yokuthambisa ehambelanayo ngexesha elifanelekileyo.
Umzekelo, khangela inqanaba leoli yokuthambisa kwibhokisi yokusonta. Ukuba ayanelanga, yongeza uhlobo olufanelekileyo lweoli yokuthambisa.
Yongeza ioyile yokuthambisa kwindawo nganye ehambayo yesixhobo somatshini, njengeentsimbi zesikhokelo, izikrufu zokukhokela, kunye neeracks, ukunciphisa ukuguga kunye nokukhuhlana.
(C) UHlolo lokuFastening
Khangela kwaye uqinise izixhobo zokubambelela kwi-fixture kunye ne-workpiece ukuqinisekisa ukuba akukho kukhulula ngexesha lokucubungula.
Umzekelo, jonga ukuba izikrufu ezibambekayo ze-vise zibotshelelwe ukuthintela i-workpiece ukuba ingaguquki.
Qwalasela izikrufu kunye neebholiti zecandelo ngalinye loqhagamshelo, njengezikrufu zoqhagamshelo phakathi kwenjini kunye nesikrufu sokukhokela, kunye nezikrufu zokulungisa zesilayidi sikaloliwe sesikhokelo, ukuqinisekisa ukuba zikwimeko eqiniweyo.
Khangela kwaye uqinise izixhobo zokubambelela kwi-fixture kunye ne-workpiece ukuqinisekisa ukuba akukho kukhulula ngexesha lokucubungula.
Umzekelo, jonga ukuba izikrufu ezibambekayo ze-vise zibotshelelwe ukuthintela i-workpiece ukuba ingaguquki.
Qwalasela izikrufu kunye neebholiti zecandelo ngalinye loqhagamshelo, njengezikrufu zoqhagamshelo phakathi kwenjini kunye nesikrufu sokukhokela, kunye nezikrufu zokulungisa zesilayidi sikaloliwe sesikhokelo, ukuqinisekisa ukuba zikwimeko eqiniweyo.
(D) Ukuhlolwa kweZixhobo
Ngaphambi kokuba uqalise umatshini, khangela ukuba inkqubo yombane yesixhobo somatshini iyinto eqhelekileyo, kubandakanywa ukunikezelwa kwamandla, ukutshintsha, abalawuli, njl.
Khangela ukuba isikrini esiboniswayo kunye namaqhosha enkqubo ye-CNC anovakalelo kwaye nokuba izicwangciso ezahlukeneyo zeparameter zichanekile.
Ngaphambi kokuba uqalise umatshini, khangela ukuba inkqubo yombane yesixhobo somatshini iyinto eqhelekileyo, kubandakanywa ukunikezelwa kwamandla, ukutshintsha, abalawuli, njl.
Khangela ukuba isikrini esiboniswayo kunye namaqhosha enkqubo ye-CNC anovakalelo kwaye nokuba izicwangciso ezahlukeneyo zeparameter zichanekile.
III. Umda woLondolozo lwempelaveki yoomatshini bokuSila be-CNC
(A) Ukucoca ngokunzulu
Susa iipads ezizivayo kwaye uqhube ukucoca ngokucokisekileyo ukususa amabala e-oyile aqokelelweyo kunye nokungcola.
Sula ngononophelo iindawo ezityibilikayo kunye nesikhokelo somzila kaloliwe, susa amabala e-oyile kunye nomhlwa kwimigangatho ukuqinisekisa ukutyibilika okugudileyo. Kwi-workbench kunye ne-screws ehamba phambili kunye ne-longitudinal lead screw, yenza kwakhona ukusula okubanzi ukuzigcina zicocekile.
Yenza ukucoca okucacileyo kwendlela yokuqhuba kunye nomphathi wesixhobo, susa uthuli kunye neoli, kwaye ukhangele ukuba udibaniso lwecandelo ngalinye lukhululekile.
Ungashiyi ikona engabonakaliyo, kubandakanywa iikona ngaphakathi kwesixhobo somatshini, iintambo zocingo, njl., Ukuqinisekisa ukuba isixhobo sonke somatshini asinabumdaka kunye nokuqokelela kwenkunkuma.
(A) Ukucoca ngokunzulu
Susa iipads ezizivayo kwaye uqhube ukucoca ngokucokisekileyo ukususa amabala e-oyile aqokelelweyo kunye nokungcola.
Sula ngononophelo iindawo ezityibilikayo kunye nesikhokelo somzila kaloliwe, susa amabala e-oyile kunye nomhlwa kwimigangatho ukuqinisekisa ukutyibilika okugudileyo. Kwi-workbench kunye ne-screws ehamba phambili kunye ne-longitudinal lead screw, yenza kwakhona ukusula okubanzi ukuzigcina zicocekile.
Yenza ukucoca okucacileyo kwendlela yokuqhuba kunye nomphathi wesixhobo, susa uthuli kunye neoli, kwaye ukhangele ukuba udibaniso lwecandelo ngalinye lukhululekile.
Ungashiyi ikona engabonakaliyo, kubandakanywa iikona ngaphakathi kwesixhobo somatshini, iintambo zocingo, njl., Ukuqinisekisa ukuba isixhobo sonke somatshini asinabumdaka kunye nokuqokelela kwenkunkuma.
(B) Ukuthanjiswa okuBanzi
Coca umngxuma ngamnye we-oyile ukuze uqiniseke ukuba i-oyile idlulayo ayiphazamiseki, uze ungeze inani elifanelekileyo leoli yokuthambisa.
Umzekelo, kumngxuma we-oyile ye-screw ye-lead, qala uyihlambulule nge-agent yokucoca kwaye emva koko utofe ioli entsha yokuthambisa.
Gcoba ngokulinganayo ioyile yokuthambisa kwisikhokelo ngasinye somphezulu kaloliwe, indawo yokutyibilika kunye nesikrufu sokukhokela ngasinye ukuqinisekisa ukuthanjiswa okwaneleyo.
Jonga umphakamo wenqanaba le-oyile ye-oyile yomzimba kunye nendlela yokuhambisa, kwaye wongeze i-oyile yokuthambisa kwindawo yokuphakama echaziweyo njengoko kufuneka.
Coca umngxuma ngamnye we-oyile ukuze uqiniseke ukuba i-oyile idlulayo ayiphazamiseki, uze ungeze inani elifanelekileyo leoli yokuthambisa.
Umzekelo, kumngxuma we-oyile ye-screw ye-lead, qala uyihlambulule nge-agent yokucoca kwaye emva koko utofe ioli entsha yokuthambisa.
Gcoba ngokulinganayo ioyile yokuthambisa kwisikhokelo ngasinye somphezulu kaloliwe, indawo yokutyibilika kunye nesikrufu sokukhokela ngasinye ukuqinisekisa ukuthanjiswa okwaneleyo.
Jonga umphakamo wenqanaba le-oyile ye-oyile yomzimba kunye nendlela yokuhambisa, kwaye wongeze i-oyile yokuthambisa kwindawo yokuphakama echaziweyo njengoko kufuneka.
(C) Ukuzila kunye noLungiso
Jonga kwaye uqinise izikrufu zezixhobo kunye neeplagi ukuqinisekisa uqhagamshelo oluqinileyo.
Hlola ngokucophelela kwaye uqinise izikhonkwane zokulungisa isilayidi, i-drive mechanism, i-handwheel, i-screws yokuxhasa i-workbench kunye ne-fork top wire, njl., Ukuthintela ukukhulula.
Jonga ngokubanzi ukuba izikrufu zamanye amacandelo zikhululekile. Ukuba zikhululekile, ziqinise ngexesha.
Jonga kwaye ulungelelanise ukuqina kwebhanti ukuqinisekisa ukuhanjiswa kakuhle. Lungisa isithuba phakathi kwesikrufu sokukhokela kunye nendongomane ukuqinisekisa ukuba kufanelekile.
Jonga kwaye ulungise ukuchaneka koxhulumaniso lwe-slider kunye ne-screw ekhokelayo ukuqinisekisa ukuchaneka kunye nokuzinza kokunyakaza.
Jonga kwaye uqinise izikrufu zezixhobo kunye neeplagi ukuqinisekisa uqhagamshelo oluqinileyo.
Hlola ngokucophelela kwaye uqinise izikhonkwane zokulungisa isilayidi, i-drive mechanism, i-handwheel, i-screws yokuxhasa i-workbench kunye ne-fork top wire, njl., Ukuthintela ukukhulula.
Jonga ngokubanzi ukuba izikrufu zamanye amacandelo zikhululekile. Ukuba zikhululekile, ziqinise ngexesha.
Jonga kwaye ulungelelanise ukuqina kwebhanti ukuqinisekisa ukuhanjiswa kakuhle. Lungisa isithuba phakathi kwesikrufu sokukhokela kunye nendongomane ukuqinisekisa ukuba kufanelekile.
Jonga kwaye ulungise ukuchaneka koxhulumaniso lwe-slider kunye ne-screw ekhokelayo ukuqinisekisa ukuchaneka kunye nokuzinza kokunyakaza.
(D) Unyango lwe-Anti-corrosion
Ukuqhuba unyango lokususa umhlwa kumphezulu wesixhobo somatshini. Ukuba kukho iindawo ezinomhlwa, susa ngokukhawuleza umhlwa usebenzisa isisusa se-rust kwaye usebenzise i-oyile echasene ne-rust.
Khusela umphezulu wepeyinti wesixhobo somatshini ukunqanda amaqhuma kunye nemikrwelo. Kwisixhobo ekudala singasetyenziswa okanye sikwimo yokulinda, unyango lokuchasa umhlwa kufuneka luqhutywe kwiindawo ezivelileyo nezinomhlwa ezifana nesikhokelo sikaloliwe, isikrufu sokukhokela, kunye nevili lesandla.
Ukuqhuba unyango lokususa umhlwa kumphezulu wesixhobo somatshini. Ukuba kukho iindawo ezinomhlwa, susa ngokukhawuleza umhlwa usebenzisa isisusa se-rust kwaye usebenzise i-oyile echasene ne-rust.
Khusela umphezulu wepeyinti wesixhobo somatshini ukunqanda amaqhuma kunye nemikrwelo. Kwisixhobo ekudala singasetyenziswa okanye sikwimo yokulinda, unyango lokuchasa umhlwa kufuneka luqhutywe kwiindawo ezivelileyo nezinomhlwa ezifana nesikhokelo sikaloliwe, isikrufu sokukhokela, kunye nevili lesandla.
IV. Izilumkiso ze-CNC Milling Machine Maintenance
(A) Abasebenzi bezoLondolozo badinga ulwazi loBuchule
Abasebenzi besondlo kufuneka baqhelane nesakhiwo kunye nomgaqo wokusebenza womatshini wokugaya we-CNC kwaye balawule izakhono ezisisiseko kunye neendlela zokugcinwa. Ngaphambi kokuba benze imisebenzi yokulondoloza, kufuneka bafumane uqeqesho lobungcali kunye nezikhokelo.
(A) Abasebenzi bezoLondolozo badinga ulwazi loBuchule
Abasebenzi besondlo kufuneka baqhelane nesakhiwo kunye nomgaqo wokusebenza womatshini wokugaya we-CNC kwaye balawule izakhono ezisisiseko kunye neendlela zokugcinwa. Ngaphambi kokuba benze imisebenzi yokulondoloza, kufuneka bafumane uqeqesho lobungcali kunye nezikhokelo.
(B) Sebenzisa izixhobo ezifanelekileyo kunye nezixhobo
Ngethuba lenkqubo yokugcinwa, izixhobo ezinikezelweyo kunye nezixhobo ezifanelekileyo ezifana neoli yokuthambisa kunye nee-agent zokucoca kufuneka zisetyenziswe. Kuphephe ukusebenzisa iimveliso eziphantsi okanye ezingafanelekanga ezinokubangela umonakalo kwisixhobo somatshini.
Ngethuba lenkqubo yokugcinwa, izixhobo ezinikezelweyo kunye nezixhobo ezifanelekileyo ezifana neoli yokuthambisa kunye nee-agent zokucoca kufuneka zisetyenziswe. Kuphephe ukusebenzisa iimveliso eziphantsi okanye ezingafanelekanga ezinokubangela umonakalo kwisixhobo somatshini.
(C) Landela iiNkqubo zokuSebenza
Yenza imisebenzi yokulondoloza ngokungqongqo ngokuhambelana nencwadana yokugcina kunye neenkqubo zokusebenza zesixhobo somatshini. Musa ukutshintsha ngokungenamkhethe inkqubo yolondolozo kunye neendlela.
Yenza imisebenzi yokulondoloza ngokungqongqo ngokuhambelana nencwadana yokugcina kunye neenkqubo zokusebenza zesixhobo somatshini. Musa ukutshintsha ngokungenamkhethe inkqubo yolondolozo kunye neendlela.
(D) Nikela ingqalelo kuKhuseleko
Ngexesha lenkqubo yokugcinwa, qinisekisa ukuba isixhobo somatshini sikwimeko yokucima umbane kwaye uthathe amanyathelo okhuseleko ayimfuneko, njengokugqoka iiglavu kunye nezibuko, ukukhusela izingozi.
Ngexesha lenkqubo yokugcinwa, qinisekisa ukuba isixhobo somatshini sikwimeko yokucima umbane kwaye uthathe amanyathelo okhuseleko ayimfuneko, njengokugqoka iiglavu kunye nezibuko, ukukhusela izingozi.
(E) ULondolozo lwarhoqo
Ukuqulunqa isicwangciso solondolozo lwesayensi kunye nengqiqo kwaye wenze ukugcinwa rhoqo ngamaxesha amiselweyo ukuqinisekisa ukuba isixhobo somatshini sihlala sikwimeko efanelekileyo yokusebenza.
Ukuqulunqa isicwangciso solondolozo lwesayensi kunye nengqiqo kwaye wenze ukugcinwa rhoqo ngamaxesha amiselweyo ukuqinisekisa ukuba isixhobo somatshini sihlala sikwimeko efanelekileyo yokusebenza.
Ukuqukumbela, ukugcinwa komatshini wokugaya i-CNC ngumsebenzi ocokisekileyo nobalulekileyo ofuna iinzame ezidibeneyo zabasebenzi kunye nabasebenzi bokulondoloza. Ngokusetyenziswa kwezesayensi kunye nokugcinwa okufanelekileyo, ubomi benkonzo yomatshini wokugaya i-CNC bungandiswa ngokufanelekileyo, ukuchaneka kokucubungula kunye nokusebenza kakuhle kwemveliso kunokuphuculwa, ukudala ixabiso elikhulu kwishishini.